Intelligent fully automatic wiring controller

1. Function Introduction

1) Based on the rotation degree and number of turns of the winding wheel, the position of the wiring is controlled by the stepper motor controller program, and the speed of the winding wheel determines the speed of the wiring controller. Simultaneously, the direction of the wiring is changed by the travel switches on both sides. Realize fully automatic and precise control of wiring.

2) Equipped with a Chinese LCD display and buttons, it can display operating status, cable direction, number of cable turns, etc.

3) You can set the stepper motor speed, wire diameter, encoder constant, pulse constant, wire spacing, starting direction, and manual control through buttons.

4) It has 5 buttons: confirm, move up, move down, add, subtract. Used to modify parameters.

5) The starter motor runs in the starting direction and continues to move along with the working cable of the winding wheel.

6) Equipped with power-off data storage function, saving the set parameters after power failure;

7) Manual pause and run: Display the current running status and manually pause by pressing the button;

8) Equipped with direction indicator lights for running/stopping and sliding table movement.

9) Equipped with express delivery buttons for wire diameter increase, wire diameter decrease, return to origin, slide table left shift, and slide table right shift.

2. Technical Parameter

1) Working power supply: DC12V ；

2) Working environment: -40-85 ℃, humidity 5-95%;

3) LCD: Chinese character library 128 * 64 dot matrix LCD blue background, with LCD backlight;

4) 5 buttons (OK button, up button, down button, up button, down button);

5) The measurement accuracy of the winding shaft is 1 degree.

6) Cable laying accuracy: 0.01mm;

7) Output control: stepper motor (optional relay)

8) Input: Left shift button, Right shift button, Left travel switch, Right travel switch, Encoder input

1)

2) Set parameter range:

Wire diameter W: 1-99.99 mm

(Displacement resolution: wire spacing/pulse constant=10/1600)= 0.00625 mm =12.5um ）

Displacement resolution: wire spacing/pulse constant=10/400=0.025 mm=25um

(Driver set to 0.9 degrees, with SW1 ON and SW2 OFF)

(Automatic calculation)

Stepper motor speed: 1-99 (stepper motor)

Displacement length: 6 pulses=line diameter/displacement resolution/encoder constant (automatically calculated)

=Wire diameter W/displacement resolution/encoder constant=6/0.025/4=60 steps

Encoder constant: 4 (number of pulses per revolution of the encoder) Internally fixed at 4

Pulse constant: The pulse required for one revolution of a 1600/800 stepper motor and driver

Internally fixed 1600

Wire spacing: 10mm internal fixed 10

Starting direction: Left/Right

Manual movement: Left/Right

Left shift button: Connect X3 to GND with a button

Button movement: Connect X4 to GND with a button

Turn back to the origin: Connect X5 to GND with a button

Button wire diameter plus: X7 and ground.

Button wire diameter reduction: X8 and ground.

3) Size: 120 * 80mm;