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Wenzhou Kelei Optical Film Microstructure Molding Machine with UV Equipment
Lasermolding UV system, laser embossing UV system, laser anti-counterfeiting label, laser cat eye water cube, checkerboard laser cat eye and micro die
Product details
Laser molding UV systemLaser molding UV system
Laser anti-counterfeiting labels, laser cat eye water cube, checkerboard laser cat eye, and micro molded optical functional film low-temperature UV water cooling system, such as electronic functional film, laser optical film, quantum dot film Low temperature UV curing products are required to be matched with low-temperature water-cooled UV equipment, LED-UV systems, and customized with suitable solutions according to different product requirements and production processes.
Suitable printing materials: various PET, BOPP, OPP, PE, PP, etc. After drying, the accumulated temperature of the printed products should not exceed 45 ℃ to ensure no wrinkles or deformations.
| UV reference parameters | optional item | Optional installation on this machine |
| Effective printing width: | Customize effective printing width based on customer model | Optional for this machine: 1050mm |
| UV curing speed: | UV drying speed 10-250m/min | Optional for this machine: 10-50m/min |
| UV lamp parameters: | Select the number and power of UV lamps according to the process requirements | Optional for this machine: 3 * 16kw |
| UV light source type: | UV mercury lamp, halogen UV lamp, ozone free UV lamp | Optional for this machine: Mercury lamp |
| UV Transformer: | Magnetic saturation all copper transformer, IGBT electronic power supply | Local optional: Choose as needed |
| UV curing unit: | LED cold light source, low-temperature water-cooled UV, ultra-low temperature water-cooled UV | Optional for this machine: Low temperature water-cooled UV curing system |
| Installation method: | Flat, curved, semi-circular arc, wrapped stick | Local optional: Select according to equipment and process |
Note:
1. UV special configuration, such as removing the generation of certain special bands of ultraviolet light and meeting special requirements for constant temperature and irradiation energy intensity
2. Magnetic saturation all copper UV transformer: dimming range of 30-100%, stable operation, low temperature, strong installation adaptability, can work normally in harsh environments such as humidity, high temperature, frost, corrosion, etc.
3. IGBT electronic UV power supply: dimming range of 15-100%, fast dimming response time, low power consumption, suitable for working in relatively clean environments.
Special requirements configuration
| UV special configuration: | Special parameter configuration | Local optional: optional |
| UV energy: | UV能量100-5000 mj/cm2 | Local optional: optional |
| UV light intensity: | UV intensity 100-1000kw/cm2 | Local optional: optional |
| UV special band: | Special band 198-417nm | Local optional: optional |
| UV irradiation temperature: | UV direct temperature | Local optional: optional |
UV CURING UNITUV curing unit
UV curing unit
▲ Phase in or drawer type water-cooled shutter UV lampshade, with low maintenance costs and easy installation and operation
▲ Efficient and energy-saving: energy concentration, high power suitable for curing deep products, focusing UV lampshade with small volume and easy maintenance
▲ Cooling method: Adopting water cooling and auxiliary air cooling, the overall structure is simple, and the fully enclosed circulating water circuit effectively reduces water leakage faults.
▲ UV reflector: Made of German mirror reflective aluminum coated cold mirror reflective glass, with a high-efficiency low-temperature reflectivity of ≥ 92%
▲ Low temperature design: Below the UV lamp irradiation area, there is a thermal insulation quartz glass or cold air jet heat conduction configuration, and some special requirements require low-temperature design such as isolation glass configuration
Installation method
★ According to the UV production process, the UV curing unit can be installed after the polishing group roller, the molded roller, or the composite roller, as well as other areas that require UV curing after heat leveling
★ Some models use a European style internal circulation water cooling and gentle air jet structure for the lower guide cardboard in the UV lamp irradiation area, which effectively reduces temperature and prevents paper scratching.
According to different types of printing machines and production processes, UV curing units can be installed in various ways such as "horizontal, inclined, flat, curved, semi-circular, and wrapped"
CONTROL SYSTEMcontrol system
UV control system
This machine adopts the fourth generation LDY-UVSL-HVM/B.CS2016 stepless dimming system.
★ UV lamp intensity output 10% -100% infinite dimming system output, multiple lamps can be selected freely, each UV lamp does not interfere with each other, safe and stable.
★ Fully automatic computer friendly human-machine dialogue interface, fully displayed in Chinese, with fault alarm record archiving and troubleshooting instructions available for reference at any time.
The mechanical equipment is designed to be reasonable, compact, and has a low failure rate. The main components are made of imported original products and independently developed products to ensure the safety and stability of the equipment.
The programming software for industrial series PLC modules is simple and easy to use. UV and printing machines can be controlled online and automatically synchronized, and the combination of strong light and weak light can be automatically converted.
★ Electrical configuration: Original factory products from Germany's Jinzhong Moller, Japan's Izumi, Switzerland's ABB, etc., ensure electrical safety and stability.
SAFETY PERFORMANCEsafety performance
1: Automatic protection against leakage faults, in compliance with international safety standards.
2: Drawer style shutter UV lampshade, low light leakage, high efficiency and energy saving.
3: Automatic detection, alarm and protection of water flow and temperature
4: Current has automatic protection against overvoltage, overcurrent, overheating, open circuit, short circuit, etc.
5: UV lampshade, UV transformer temperature high detection automatic protection
6: The lampshade is cooled by a combination of water cooling and auxiliary air cooling.
7: All fault alarm records are archived and can be accessed at any time
8: The mechanical equipment is designed reasonably and compactly, with a lower failure rate than similar products.
9: More than 100 safety fault detection automatic protection for the whole machine, protecting the safety of people and machines.
Our serviceOur services
Provide pre-sales and after-sales technical consultation.
Provide 24-hour uninterrupted technical consulting services after sales.
Provide technical consulting support for mechanical equipment improvement and renovation.
Provide consultation services on UV equipment configuration and installation solutions.
98% of faults are displayed and recorded on the human-machine interface, and over 95% can be resolved through telephone technical support.
Under normal circumstances, technical personnel should be arranged for on-site service within 48 hours (no later than 72 hours).
The whole machine has a limited free warranty for normal use of 1 to 5 years, and lifetime maintenance service.
Company strengthCorporate Strength
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4200 square meter production plant, cooperating with industry brand equipment factories
We have established strategic cooperative relationships with equipment factories such as Beiren Group, Rugao Changsheng, Rugao Zhongluo, Henan Xinji, Shanghai Electric Group, and Jiangxi Zhongjing Group.
Received high praise in the fields of offset printing, gravure printing, flexographic printing, coating and polishing, trademark printing, 3D printing, optical films, and gloss enhancement films.
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reputable manufacturer
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On-demand customization
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safe and stable
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Service Guarantee
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