SJ5200Thread comprehensive measuring machine

Product model:SJ5200

Resolution:0.01μm

Maximum scanning range:75mm

Minimum pitch:0.1mm

Sensor system: imported high-precision grating measurement system

Linear guide rail: high-precision air bearing system

Drive device: servo motor control

Measurement force system: computer-controlled automatic control

Gas source provided:0.6MPaNo water, no oil

Main features:2Complete fully automatic calibration of plug gauges, ring gauges, etc. within minutes

detailed information

1、 Product Overview:

SJ5200 Thread Comprehensive Measuring MachineAdopting imported high-precision grating measurement system, high-precision air bearing drive system, imported servo motor control system, high stability industrial computer control system and ultra large capacity storage technology, fully automatic and high-precision measurement of thread comprehensive parameters is achieved. By using a high-precision air bearing system to drive the measuring needle to contact and scan the measured thread, an imported high-precision grating measurement system is used to record the horizontal and vertical coordinates during the contact scanning process. The two-dimensional recorded data is synthesized by a computer and analyzed according to the relevant definitions of thread parameters to calculate various parameters of the thread.

The thread comprehensive measuring machine is a fully automatic measuring machine. The operator only needs to install the tested thread, select the standard of the tested thread on the calibration software, and input the specifications, detection range and other parameters of the tested thread. After clicking the "Start" button, the system immediately performs fully automatic calibration. The system can display the tooth profile curve of the thread contour in real time, automatically calculate various thread parameters such as major diameter, medium diameter, minor diameter, pitch, and tooth angle, and judge the qualified parameters of the tested thread according to the system's built-in thread standard database. The entire measurement process does not exceed2Minutes, the verification result will be automatically generated after the verification is completed.

2、 Product Features:

1.Fully automatic detection of comprehensive parameters of various internal and external dimension gauges such as cylindrical thread plug gauge, cylindrical thread ring gauge, cone thread plug gauge, cone thread ring gauge, smooth surface ring gauge, smooth surface plug gauge, etc., such as effective pitch diameter, single pitch diameter, basic pitch diameter, large diameter, small diameter, pitch, tooth profile angle, tooth profile half angle, tooth flank straightness, thread pitch angle, taper, etc.

2.Can detect large slope threads such as trapezoidal threads, skewed trapezoidal threads, serrated threads, etc. (downhill scanning method).

3. Can detect comprehensive parameters of single head and multi head threads.

4. Detect various typesGB(National standard)ISO(International)BS(Imperial)ANSI(American standard)DIN(German standard)JIS(Japanese standard) equivalent gauge. The most comprehensive and professional thread standard database in China, meeting the needs of domestic customers.

5.Meet various thread regulations and standards, and automatically determine the inspection results based on the regulations and standards.

6. One measurement can automatically record and display thread data and various thread parameters at any position, and automatically generate curve graphs, related parameter data, and analysis charts for the verified thread.

7. Fully automatic recognition of measuring needles and fixtures to avoid issues such as needle collision caused by operational errors.

8.Unilateral scanning analysis: Supports unilateral scanning and analysis of gauges.

9.Contour scanning function: Testing and inspecting the contour, two-dimensional dimensions, and two-dimensional displacement of objects. It can evaluate arcs, angles, tilts, distances, etc., including functions such as basic element calculation and inter element calculation.

10.Needle positioning controller: Add a user-friendly button box to make operation more flexible.

11.The interface is user-friendly and more in line with the operating habits of Chinese users.

12.The measurement records are managed by a centralized database, and the measurement results are automatically saved. The file names are stored in the form of measurement number+gauge specification+gauge type, achieving the effect of knowing the meaning by name. Measurement records can be queried and managed based on the type of thread being tested, production unit, factory number, inspector, sample sending unit, measurement number, testing date, etc.

13. Multiple entries can be selected from the databaserecordBatch printing of calibration records or calibration certificates.

14.Can output calibration data toWord、Excel、AutoCAD(Optional) Document.

15. It has data backup and database restoration functions.

16.outputWord、PDFMultiple formats of reports are available, and full customization of reports is supported. The format of customized calibration record reports and calibration certificates is particularly suitable for the reporting requirements of domestic metrology institutions.

17.Customized calibration standards can be provided according to customer needs (optional).

18.The analysis algorithm for special threads outside the system definition can be loaded, which is particularly suitable for the analysis and calculation of special threads such as thrust threads, making it convenient for customized development.

SJ5300Thread and profile comprehensive measuring machine

Product model:SJ5300

Resolution:0.01μm

Maximum scanning range:75mm

Minimum pitch:0.1mm

XAxis andZAxis full resolution:0.01μm

XAxis measurement accuracy: ±（1.5+L/100）μm

ZAxis measurement accuracy: ±（1.5+L/100）μm

Climbing ability:75°（TType measuring needle

Measurement force: （40-150）mN

Measurement speed: （0.01-2）mm/s

Main features: Fully automatic thread gauge with contour scanning function

detailed information

1、 Product Overview:

SJ5300The thread and profile comprehensive measuring machine adopts imported high-precision grating measurement system, high-precision air bearing drive system, imported servo motor control system, high-performance computer control system and ultra large capacity storage technology to achieve fully automatic and high-precision measurement of thread comprehensive parameters. By using a high-precision air bearing system to drive the measuring needle to contact and scan the measured thread, an imported high-precision grating measurement system is used to record the horizontal and vertical coordinates during the contact scanning process. The two-dimensional recorded data is synthesized by a computer and analyzed according to the relevant definitions of thread parameters to calculate various parameters of the thread.

The thread comprehensive measuring machine is a fully automatic measuring machine. The operator only needs to install the tested thread, select the standard of the tested thread on the detection software, and input the specifications, detection range and other parameters of the tested thread. After clicking the "Start" button, the system immediately performs fully automatic calibration. The system can display the tooth profile curve of the thread contour in real time, automatically calculate various thread parameters such as major diameter, medium diameter, minor diameter, pitch, and tooth angle, and judge the qualified parameters of the tested thread according to the system's built-in thread standard database. The entire measurement process does not exceed2After the detection is completed, the verification result will be automatically generated in minutes.

The principle of instrument measurement conforms to《GB/T 28703-2012Methods for Testing Cylindrical Threads 《JJF 1345-2012The requirements of the "Calibration Specification for Cylindrical Thread Gauge".
The contour scanning function module is also a fully automatic measurement. In contour scanning mode, the operator only needs to select the scanning range, install the measured part, click the "Start" button, and the system will immediately perform fully automatic calibration. The system can display the curve graph of the scanned contour in real time. Through calculation, users can obtain the results of parameters such as the size and positional tolerance of the contour. After the user completes the evaluation of all parameters, the measurement report can be printed. The system comes with a database, and all evaluation parameters can be saved.

The system software is a Simplified Chinese operating system, which is easy to operate.

2、 Product Features

（1） Thread scanning function
1Fully automatic detection of comprehensive parameters of various internal and external dimension gauges such as cylindrical thread plug gauge, cylindrical thread ring gauge, cone thread plug gauge, cone thread ring gauge, smooth surface ring gauge, smooth surface plug gauge, etc., such as working pitch diameter, single pitch diameter, basic pitch diameter, large diameter, small diameter, pitch, tooth profile angle, tooth profile half angle, tooth flank straightness, thread pitch angle, taper, etc.
2It can detect large slope threads such as trapezoidal threads, skewed trapezoidal threads, serrated threads, and can also detect ordinary threaded workpieces.
3Can detect comprehensive parameters of single head and multi head threads.
4Detect various typesGB(National standard)ISO(International)BS(Imperial)ANSI(American standard)DIN(German standard)JIS(Japanese standard) equivalent gauge. The most comprehensive and professional thread standard database in China, meeting the needs of domestic customers.
5Meet various thread regulations and standards, and automatically determine the test results based on the regulations and standards.
6One measurement can automatically record and display thread data and various thread parameters at any position, and automatically generate curve graphs, related parameter data, and analysis charts for the verified thread.
7Fully automatic recognition of measuring needles and fixtures to avoid issues such as needle collision caused by operational errors.
8Single side scanning analysis: supports single side scanning and analysis of gauges.
9Needle positioning controller: Add a user-friendly button box to make operation more flexible.
10The interface is user-friendly, with a pure Chinese operation page that is more in line with the operating habits of Chinese users.
11The measurement records are managed by a centralized database, and the measurement results are automatically saved. The file names are stored in the form of measurement numbers, gauges, specifications, and gauge types, achieving the effect of knowing the meaning by name. Verification records can be queried and managed based on the type of thread being tested, production unit, factory number, inspector, sending unit, equipment number, verification date, and expiration date.
12Multiple records can be selected from the database to print batch calibration records or calibration certificates.
13Can output calibration data toWord、Excel、AutoCAD(Optional) Document.
14It has data backup and database restoration functions.
15OutputWord、PDFMultiple formats of reports are available, and full customization of reports is supported. The format of customized calibration record reports and calibration certificates is particularly suitable for the reporting requirements of domestic metrology institutions.
16Customized calibration standards can be provided according to customer needs (optional).
17The analysis algorithm for special threads outside the system definition can be loaded, which is particularly suitable for the analysis and calculation of special threads such as thrust threads, making it convenient for customized development.

（2） Unidirectional and bidirectional scanning contour function
（1）Scanning measurement: ThroughTContact measurement of the slip between the measuring needle and the surface being measured. Capable of testing and inspecting the contour, two-dimensional dimensions, and two-dimensional displacement of objects. Its main advantage is that it can directly measure the surface of certain parts that are difficult to measure, such as holes, grooves, and other parts that are difficult for other detection instruments to detect. It can also directly read or depict the shape of the surface contour curve according to certain evaluation standards, and the measurement speed is fast, the results are reliable, and the operation is convenient.
（2）Graphic analysis: Using fitting methods to evaluate the contour shape data of the measured parts, such as arc, angle, inclination, distance, etc., so as to measure shape parameters such as radius, diameter, groove distance, angle, inclination, protrusion, horizontal distance, vertical distance, steps, etc. It includes functions such as basic element calculation, inter element calculation, element calculation, coordinate control, and tolerance annotation.
（3）You can manually select local elements of the shape, accurately measure and calculate coordinates, point line distances, arc centers, arc vertices, etc., and directly evaluate positional tolerances such as roundness, straightness, parallelism, etc.
（4）The test results can also be imported intoAuto CAD、ExcelAlternatively, the software's contour function can be directly utilized for secondary analysis, which is suitable for researchers to conduct in-depth research and greatly improves the applicability of the instrument.

SJ5500Thread comprehensive measuring machine

Product model:SJ5500

Maximum scanning range:250mm

Minimum pitch:0.1mm

XAxis andZAxis full resolution:0.01μm

XAxis measurement accuracy: ±（1.5+L/100）μm

ZAxis measurement accuracy: ±（1.5+L/100）μm

Climbing ability:75°（TType measuring needle

Measurement force: （40-150）mN

Measurement speed: （0.01-2）mm/s

detailed information

1、 Product Description

Adopting imported high-precision grating measurement system, high-precision air bearing drive system, imported servo motor control system, high-performance computer control system and ultra large capacity storage technology, fully automatic and high-precision measurement of thread comprehensive parameters is achieved. By using a high-precision air bearing system to drive the measuring needle to contact and scan the measured thread, an imported high-precision grating measurement system is used to record the horizontal and vertical coordinates during the contact scanning process. The two-dimensional recorded data is synthesized by a computer and analyzed according to the relevant definitions of thread parameters to calculate various parameters of the thread.

The thread comprehensive measuring machine is a fully automatic measuring machine. The operator only needs to install the measured thread, select the standard of the measured thread on the detection software, and input the specifications, detection range, and other parameters of the measured thread. After clicking the "Start" button, the system immediately performs fully automatic calibration. The system can display the tooth profile curve of the thread contour in real time, automatically calculate various thread parameters such as major diameter, medium diameter, minor diameter, pitch, and tooth angle, and judge the qualified parameters of the measured thread according to the system's built-in thread standard database. Ordinary gaugesThe entire measurement process shall not exceed4minuteAutomatically generate detection results after the detection is completed.

The principle of instrument measurement conforms to《GB/T 28703-2012Methods for Testing Cylindrical Threads 《JJF 1345-2012The requirements of the "Calibration Specification for Cylindrical Thread Gauge".

The contour scanning function module is also a fully automatic measurement. In contour scanning mode, the operator only needs to select the scanning range, install the measured part, click the "Start" button, and the system will immediately perform fully automatic calibration. The system can display the curve graph of the scanned contour in real time. Through calculation, users can obtain the results of parameters such as the size and positional tolerance of the contour. After the user completes the evaluation of all parameters, the measurement report can be printed. The system comes with a database, and all evaluation parameters can be saved.

The system software is a Simplified Chinese operating system, which is easy to operate.

2、 Product Features

（1） Thread scanning function
1Fully automatic detection of comprehensive parameters of various internal and external dimension gauges such as cylindrical thread plug gauge, cylindrical thread ring gauge, cone thread plug gauge, cone thread ring gauge, smooth surface ring gauge, smooth surface plug gauge, etc., such as effective pitch diameter, single pitch diameter, large diameter, small diameter, pitch, tooth profile half angle, tooth flank straightness, thread pitch angle, taper, etc;
2Testing various types of national standards（GB）TheISO(International)BS(Imperial)ANSI(American standard)DIN(German standard)JIS(Japanese standard) gauge. The most comprehensive and professional thread standard database in the industry, meeting the needs of domestic customers;
3Directly measuring large-sized thread gauges and petroleum thread gauges, more convenient and fast;
4It can detect large slope threads such as trapezoidal threads, skewed trapezoidal threads, serrated threads, and can also detect ordinary threaded workpieces;
5Can detect comprehensive parameters of single head and multi head threads;
6Meet various thread regulations and standards, and automatically determine the test results according to the regulations and standards;
7One measurement can automatically record and display thread data and various thread parameters at any position, and automatically generate curve graphs, related parameter data, and analysis charts for the verified thread;
8Fully automatic identification of measuring needles to avoid problems such as needle collision caused by operational errors;
9Single side scanning analysis (optional): supports single side scanning and analysis of gauges;
10Wireless needle positioning controller: adding a wireless humanized button box to make operation more flexible
11The interface is user-friendly and more in line with the operating habits of Chinese users;
12The measurement records are managed by a centralized database, and the measurement results are automatically saved. The file names are stored in the form of measurement numbers, gauges, specifications, and gauge types, achieving the effect of knowing the meaning by name. Verification records can be queried and managed based on the type of thread being tested, production unit, factory number, inspector, sending unit, equipment number, verification date, and expiration date;
13Multiple records can be selected from the database to print batch calibration records or calibration certificates;
14Can output calibration data toWord、Excel、AutoCAD(Optional) documentation;
15Equipped with data backup and database restoration functions;
16OutputWord、PDFMultiple formats of reports are available, and full customization of reports is supported. The format of customized calibration record reports and calibration certificates is particularly suitable for the reporting requirements of domestic metrology institutions;
17Customization of calibration standards based on customer needs (optional);
18It can load analysis algorithms for special threads outside the system definition, especially suitable for analysis and calculation of special threads such as thrust threads, making it convenient for customized development (optional).
19The clamping method of low center of gravity and horizontal placement, as well as the humanized design of the fixture, make the measurement of the taper gauge more convenient; At the same time, the unique floating platform makes it easier to clamp and position large-sized gauges.
（2） Unidirectional and bidirectional scanning contour function
1）Scanning measurement: ThroughTContact measurement of the slip between the measuring needle and the surface being measured. Capable of testing and inspecting the contour, two-dimensional dimensions, and two-dimensional displacement of objects. Its main advantage is that it can directly measure the surface of certain parts that are difficult to measure, such as holes, grooves, and other parts that are difficult for other detection instruments to detect. It can also directly read or depict the shape of the surface contour curve according to certain evaluation standards, and the measurement speed is fast, the results are reliable, and the operation is convenient.
2）Graphic analysis: Using fitting methods to evaluate the contour shape data of the measured parts, such as arc, angle, inclination, distance, etc., so as to measure shape parameters such as radius, diameter, groove distance, angle, inclination, protrusion, horizontal distance, vertical distance, steps, etc. It includes functions such as basic element calculation, inter element calculation, element calculation, coordinate control, and tolerance annotation.
3）You can manually select local elements of the shape, accurately measure and calculate coordinates, point line distances, arc centers, arc vertices, etc., and directly evaluate positional tolerances such as roundness, straightness, parallelism, etc.