550-867

Sewing workstation for processing airbag burst seams with data recording and backup

With the widespread use of airbags to continuously improve the safety of vehicle driving, higher requirements have been put forward for the sewing thread of automotive interior processing.
In the event of a traffic accident, the safety airbags installed on the seats, inside the doors, and inside the dashboard must be able to effectively deploy and open at precisely located seams. This type of stitching, which is closely related to driving safety, not only ensures that the airbags can be deployed accurately and unobstructed, but also must be able to withstand sufficient tension under daily use conditions.
The 550-867 sewing workstation newly developed by Dukepu Aihua is a professional equipment used for processing safety airbag burst stitching.
This device aims to achieve a high level of reliability in the production process, and to record and backup sewing parameters and sewing process data.

Higher security:
Inspect the grouping of workpieces and stitching lines
Permanent monitoring of sewing parameters
Permanent monitoring of the sewing process
Automatically shut down after receiving an error message
All production data is saved and backed up
The processing of different sewing materials can ensure stable sewing effects
Real time monitoring of thread tension ensures high-quality sewing stitches
Adopting a high-energy and efficient feeding system
• Easy to use hardware and user-friendly software for easy operation
Computer controlled sewing process
• Automatically adapt to sewing parameters
Adopting the proven M-TYPE series 867 lockstitch sewing technology, it can handle all conventional face cover sewing materials without any problems
The use of automated adjustment control components and a simple and easy-to-use seam setting program makes equipment adjustment settings simple and fast when changing product styles

Basic components of 550-867 computer sewing workstation:
The sewing machine head adopts M-TYPE series 867-190445 model:
A single needle lockstitch triple synchronous sewing machine with a feeding mechanism for fabric teeth, needles, and alternating presser feet. Electromagnetic short tangent mechanism (with a tail length of about 5 millimeters), electromagnetic wire clamping device, automatic reverse sewing device, electric lifting and pressing foot device, and fast adjustment device for alternating height difference of pressing feet XXL super large rotary shuttle (rotary shuttle diameter of 32mm), integrated LED lighting, oil level indicator and alarm device.
According to the sewing parameters set in different sewing segments, automatically adjust the needle code length and control the stepper motor for reverse sewing.
Multi stage cylinders that automatically adjust the height difference of alternating presser feet based on the sewing parameters set in different sewing sections
• Thread tension detector for real-time monitoring of needle and thread tension
The motor-driven separated winding machine can correctly detect the matching of shuttle core number and suture batch number with registration information
Specially designed shuttle core with barcode for identifying the shuttle core (optional accessory)
• Identify core wires and needles through manually registered barcodes
Verify the shuttle core that needs to be replaced through the push plate sensor
RFW 20-7 photoelectric eye detector for checking the remaining amount of core wire
UPS devices provide uninterrupted power supply
• Identity recognition permission hierarchy management to identify users
Handheld scanner is used for power on login, seam barcode, and permission level management
A 15 inch touchscreen tablet with network connectivity for collecting, controlling, and storing information
• Humanized software interface
The rotating wire rack of the 6-branch axis monitors suture replacement by triggering a switch
• Controllable lifting motor, frame with rollers suitable for standing and sitting operations, platform size 1600 x 920mm
The management toolbox includes: mouse, keyboard, USB adapter, administrator login tool, EFKA parameter setting USB drive, PC image recovery USB drive, and keychain

550-867 Essential components for computer sewing workstations:
• Can choose rectangular table (1600 x 920 mm) or standing rectangular table (1600 x 920 x 1300 mm)
6mm stitch length for sewing accessories, or 9mm (optional)
Mechanical gripper assembly (MTT with thread tension sensor and locking device), or electronic gripper assembly (ETT with thread tension sensor) to adjust programmable needle and thread tension in different seam segments (optional accessories)
Specially designed edge guide with integrated glass fiber optical sensor for accurate identification of side airbag burst seam segment (detecting convex blade hole), or edge guide with convex blade hole sensor and identifiable sewing edge device (EMD) (optional)
Final seam label barcode printer (optional standard printer or user specified printer)

550-867 Accessories Selection:
0867 590724 Final seam label barcode scanning and recognition device
0867 590904 Core Wire Barcode and Needle Thread Barcode Scanning Device (x2)
0867 590924 Shuttle Core Barcode Scanning Device (x2, Spinning Shuttle and Winder)
0867 590014 Needle Cooling Device, Above (NK 20-1)
0867 590054 Needle cooling device, below (NK 20-5)
9800 330010 operation board EFKA V820
9999 000020 Z User specified modified software (upon request)
9040 000030 line tension detection device