
Rose microwave drying equipment is widely suitable for drying roses.
Traditional rose drying methods commonly use natural air drying. This method is not only limited by weather conditions, but the color of the dried roses cannot be maintained in their original state. At the same time, in order to achieve the corresponding dryness, water loss is severe, and it takes 5 pounds of fresh flowers to dry 1 pound of dried flowers. Later on, hot air was used again, which avoided the influence of weather conditions but consumed a lot of energy. The key was that the dried products had extremely poor color and could not meet the requirements. Later, steam sterilization equipment was introduced before hot air drying, which solved the above problems. However, due to the high temperature and humidity in the steam sterilization process, although the enzyme activity was passivated and the color was improved, the nutrients of roses were greatly lost, and the effective ingredients were destroyed. At the same time, the moisture content of roses was increased during the steam sterilization process, which increased the drying cost in the subsequent drying process.
Using microwave equipment to dry roses can be used in one machine for both withering and drying. Microwave sterilization utilizes the moisture content of the material itself to create a steam environment. With the addition of high-frequency microwave oscillation, the sterilization effect is good, and the material color is bright. At the same time, some moisture is lost during the sterilization process, saving drying costs. After finishing the withering, the finished product is dried once by microwave drying. The dried flowers have uniform dryness, a green color, and do not damage or change the nutritional composition of the material. At the same time, they have sterilization function. The bacterial content of roses dried by microwave drying can fully meet the hygiene standards required by food QS certification. According to our actual calculations, microwave drying 4.6 pounds of fresh flowers can produce 1 pound of dried flowers, with a drying rate 8% higher than air drying.
The overall appearance of microwave drying equipment is compact, beautiful, smooth, and occupies a small area. Design a reasonable box size based on the physical characteristics of the material, so that the microwave power density inside the heater is uniform, and the microwave is fed in from top to bottom in a broadband manner, making the heating of the material more uniform. Adopting new microwave drying technology and equipment. It can achieve pollution-free and uniform drying of materials, while significantly reducing the drying temperature. In addition, the drying speed is usually increased by several times, the production efficiency is greatly improved, and the drying energy consumption is usually reduced by more than 50%. The hygiene indicators fully comply with national food hygiene standards, ultimately achieving safe, clean, and efficient production.
The characteristics and mechanism of microwave drying are different from general drying techniques, and can be summarized as follows:
1) The drying layer in the microwave drying process first forms inside the material, and then expands outward from the inner layer. The reason is that the material is heated both inside and outside under microwave conditions, with the internal temperature higher than the external temperature. Water vapor is discharged from the inner surface, and a dry layer is formed inside the material first; Conventional heating can easily form a dry hard shell on the outside of the material, which not only affects the quality and appearance of the material, but also reduces the drying speed. Microwave drying fundamentally avoids the occurrence of the above situations.
2) Anti moth, anti mold, and extended shelf life. Microwave drying of wood can penetrate the interior of the wood and quickly kill parasitic insect eggs in the wood, achieving the effect of preventing moth and mold, and extending the shelf life
3) Microwave drying is energy-saving. Using far-infrared and steam energy for wood drying has an energy utilization rate of less than 50%, while using microwave as energy can achieve a utilization rate of over 75%, reducing energy consumption by more than 25% compared to far-infrared and steam drying.
use; The unique microwave source and its control technology ensure the long-term continuous and stable operation of the microwave source system in various complex environmentsmagnetronThe normal service life is ≥ 1 year;
Adopting an efficient microwave transmission system specially designed according to standards, the material is uniformly fed with energy to ensure uniform drying and effectively avoid the phenomenon of local high temperature of the material;
Adopting an innovative mathematical model and combining it with the requirements of the drying process for scientific chamber design, ensuring high dehydration efficiency while avoiding
Prevent the occurrence of adverse phenomena such as "hot spots", "sparking", "splashing materials", and "burning belts" inside the cavity;
Main performance and technical parameters
Tailored according to customer needs;
Control the high operating temperature of the conveyor belt to be ≤ 200oC;
Microwave frequency: 2.45GHz ± 25MHz;
Touch screen display and control, with dual operation functions of automatic and manual;
Using an infrared humidity measuring instrument to measure the temperature and humidity inside the heating box and achieve precise control throughout the entire process;
Microwave leakage:<2mw/cm2.
1. Input power supply: three-phase five wire 380V ± 10% 50Hz ± 1%
2. Microwave output power: 60kW (adjustable)
3. Microwave frequency: 2450MHz ± 50Hz
4. Rated input apparent power: ≤ 24kVA
5. Height of inlet and outlet: 50mm
6. Belt width: 1000mm
7. Transmission speed: 0.1-5m/min
8. Dimensions (length x width x height): approximately 10070 x 665 x 1668mm
9. Working environment: 0-40 ℃, relative humidity ≤ 80%
10. Number of microwave enclosures: 6 enclosures
11. Compliant with GB 10436-1989 Workplace Microwave Radiation Hygiene Standard
13. Compliant with GB/5226.1-2002 Mechanical Safety Mechanical Electrical Equipment
|
microwave power KW |
Dehydration capacity KG/H |
apparent power KVA |
Belt width MM |
Number of Microwave Heating Boxes |
External dimensions MM |
|
SDG-12 |
12 |
6-12 |
17 |
500 |
3 |
7200×665×1668 |
2 |
SDG-20 |
20 |
10-20 |
28 |
500 |
4 |
8300×665×1668 |
3 |
SDG-30 |
30 |
15-30 |
43 |
500 |
6 |
10500×665×1668 |
4 |
SDG-40 |
40 |
20-40 |
57 |
500 |
8 |
12700×665×1668 |
5 |
SDG-50 |
50 |
25-50 |
72 |
1000 |
5 |
9400×1700×1668 |
6 |
SDG-60 |
60 |
30-60 |
86 |
1000 |
6 |
10500×1700×1668 |
7 |
SDG-70 |
70 |
35-70 |
110 |
1000 |
7 |
11600×1700×1668 |
8 |
SDG-80 |
80 |
40-80 |
115 |
1000 |
8 |
12700×1700×1668 |
9 |
SDG-100 |
100 |
50-100 |
144 |
1000 |
10 |
14900×1700×1668 |
10 |
SDG-150 |
150 |
75-150 |
217 |
1500 |
10 |
14900×1240×1668 |
11 |
foldMain application areas
Drying of high moisture viscous materials;
Drying of materials such as powders, granules, flakes, strips, plates, and small blanks;
Activation and regeneration of catalysts;
Drying, sterilization, and disinfection of solid waste such as sludge;
Drying, sterilization, and disinfection of food, drugs, and pharmaceutical raw materials;
Drying, insecticidal, and antifungal treatment of rice and flour;
Tea withering and aroma enhancement;
Curing of polymer materials;