Olympus' latest automated cleanliness particle analyzer

System Introduction

The BX53M automatic cleanliness tester is an authoritative product used for particle size detection in the automotive parts, aerospace, and hydraulic lubrication industries. It has the advantages of strong professionalism, standardization, and traceable measurement results. The Olympus cleanliness testing and analysis system complies with cleanliness testing standards such as ISO16232, VDA19, ISO4406, etc.

system composition

The system integrates BX53M research grade optical microscope, German MW imported electric platform, automated analysis software, high-definition image scanning CCD, with high automation, workflow design mode, easy operation, fast and efficient image acquisition, automatic compensation focus to ensure clear image of each frame, seamless splicing browsing, intelligent recognition and statistics, and generates results and reports according to selection criteria.

system function

Perform high-precision scanning analysis on standard filter paper of different sizes, and combine Olympus' unique polarizing aperture technology to distinguish between reflective and non reflective particles, providing the most direct reference data and images for the determination of metal and non-metal particles. At the same time, fibers and non fibers can be accurately classified based on different aspect ratios, and the total length of fibers on the filter membrane can be calculated,

For adhesive particles, confirmation can be made in the actual field of view and digital segmentation method can be used for segmentation to ensure the accuracy of actual judgment. The analysis software process is streamlined and simplified, and the report can be exported to WORD and automatically saved in the database directory. The images are automatically saved in the database, traceable, and can be automatically located in the field of view of each image, automatically identifying metal, non-metal, and fiber particles. The analysis process is carried out in accordance with standards such as ISO16232 and VDA19, meeting the cleanliness testing standards of major automobile factories such as Volkswagen, BMW, General Motors, and Ford, and supporting user-defined standards.

system advantage

1. Detecting particles ≥ 5um

2. Automatically measure and calculate the area, width, inscribed circle, and other dimensions of individual particles

3. High precision XYZ electric scanning table

4. High resolution dedicated digital acquisition system

5. Single filter membrane detection and scanning time and evaluation time for particles larger than 5 μ m ≤ 15 minutes

6. Hardware encoding function

7. Automatic adjustment of light intensity, automatic focusing, multi field automatic scanning, automatic image acquisition, automatic particle statistical analysis

8. The system supports height measurement and 3D morphology: measurement of large particle height and 3D morphology of typical particles.

9. The system supports reserved photoelectric conversion interfaces: reserved interfaces for future photoelectric integration, realizing the integration of electron microscopy and energy spectrum analysis of metal particle properties.

10. Automatically calculate the quantity of metal and non-metal particles, classify and grade the length level of particles according to VDA 19 or ISO 16232, and calculate the total length of fibers on the filter membrane. The classification interval can be customized.

11. Modular design and open structure retain all options for future upgrades and functional enhancements.

12. Measurement results are traceable

13. Lifetime free software upgrade service

Application areas:

Cleanliness inspection of components and assemblies such as cylinder block, cylinder head, crankshaft, oil pan, connecting rod, camshaft, valves, pistons, seals, etc.

Please contact us for specific technical parameters and configurations:

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