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Numerical Control Single End Grinding Machine for Transmission Solenoid Valve
1、 Overview of Transmission Solenoid Valve CNC Single End Grinding Machine: The machining accuracy requirements for transmission solenoid valves are g
Product details
1、 Overview of CNC single end grinder for transmission solenoid valve:
The machining accuracy requirements for transmission solenoid valves are generally high, and the characteristics of different materials on the single end face of the solenoid valve make it difficult for many domestic machine tools to process. In response to these characteristics, Haimer has independently developed a CNC single end face grinder for transmission solenoid valves, which is specifically used for single end face grinding of solenoid valves with machining accuracy1-2Mm，CPKValue>1.33Class production3500It can completely replace Japanese Guangyang equipment.
Numerical Control Single End Grinding Machine for Transmission Solenoid Valve
2、 Detailed parameters of CNC single end grinder for transmission solenoid valve:
project |
Parameter Description |
machining accuracy |
0.001-0.002mm |
Processing cycle time |
10swithin |
Monthly production |
10ten thousand pieces |
roughness |
Ra0.4Mm |
rigidity |
High rigidity |
Origin of main components |
Japan, Germany, Taiwan, South Korea, domestically produced (configured according to actual processing requirements) |
rubbing way |
Adopting a rotating through grinding method |
Types of grinding wheels |
CBNGrinding wheel (independently developed) |
Grinding the outer diameter of the workpiece |
φ140 mm |
Grinding workpiece thickness |
2-50 mm |
Grinding head spindle speed |
50-1450 rpm |
Workpiece rotation speed |
0～104 rpm |
Maximum travel of the upper spindle |
87 mm |
Maximum travel of the lower spindle |
110 mm |
Grinding head feed speed |
0.003～3.125 mm/s |
Grinding head motor power |
11 Kw |
Total power of machine tool |
26 Kw |
Total weight of machine tool |
4 T |
Dimensions of space occupied by machine tools(Length x Width x Height) |
2200×1700×2000 mm |
3、 Optional functions of CNC single end grinder for transmission solenoid valve:
The optional functions of the transmission solenoid valve CNC single end grinder include online automatic detection, equipment inspection reminder, energy consumption statistics, cycle curve, production progress management, safe operation, electrical energy measurement, multilingual operation interface, alarm networking, operation recording, operator training, etc.
4、 Case study of CNC single end grinder processing for transmission solenoid valve:
Single end grinding workpiece of transmission solenoid valve
5、 Comparison of machining parameters of CNC single end grinder for transmission solenoid valve:
project |
Customer requirements |
Haimer Optimization |
flatness |
0.004mm |
0.002mm |
surface roughness |
Ra0.4Mm |
Ra0.2Mm |
Processing cycle time |
20s |
8s |
CPKstable value |
No assessment |
＞1.33 |
6、 Summary
The machining results of the CNC single end grinder for the transmission solenoid valve have greatly satisfied the customer. Not only does it ensure machining accuracy, but it also completes rough and fine grinding in one go, and automated production such as automatic loading and unloading greatly shortens the machining cycle and improves production efficiency. andCPKThe stable value is very high, and the scrap rate is extremely low. In addition to developing and producing CNC single end surface grinders, our company also has CNC internal cylindrical grinders, CNC double end surface grinders, center hole seat surface grinders, CNC special machines, etc. Processing accuracy can be achieved0.001-0.002mmProcessing cycle time10-30s.
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