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6. Oil bath feeder 50 machines/customized type (optional: blue or black) - equipped with 4 pipes
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7. Oil bath feeder 65 machines/customized type (optional: blue or black) - equipped with 4 pipes
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2、 CNC lathe oil bath feeding machine - component structure diagramList of Component Structures
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1. Component structure diagram:
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| Component Structure List: |
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1. Oil brush cover |
8. Oil return pipe interface |
15. Fuel tank |
22. Balance adjustment screw |
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2. Return oil drum |
9. Pressure plate bolt |
16. Foot screw |
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3. Fixing screws for oil return tank |
10. Material machine outer pipe |
17. Inspection hole |
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| 4 |
4. Oil pressure sensing interface |
11. Outer pipe bracket |
18. Tail fixing bolt |
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| 5 |
5. Oil inlet pipe interface |
12. Height adjustment screw |
19. Rear steering wheel |
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6. Power control box |
13. Adjust the nut |
20. Rear seat adjustment screw |
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7. Inner tube positioning hole |
14. Support frame |
21. Pressure regulating valve |
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2. Detail display of component structure:
| 3、 CNC lathe oil bath feeding machine - operating principle and working principle diagram |
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1. CNC lathe oil bath feeding machine - Operating principle:
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| The oil bath feeding machine consists of five parts: hydraulic station, feeding tube, pushing rod, bracket, control circuit, etc. The principle is that the oil pump supplies oil to the feeding tube at a constant pressure (0.1-0.2Mpa), and pushes the piston rod (pushing rod) to push the bar material into the main shaft, so it is also called an oil pressure feeding machine. |
| When working, the rod material is in the hydraulic oil of the material tube. When the rod material rotates, it will float up from the material tube under the damping reaction stress of the oil. When the speed is fast, the rod material will automatically suspend and rotate in the center of the material tube. Greatly reduce the collision and friction between the small rod material and the feeding pipe wall. |
| The vibration and noise during work are very small, especially suitable for high-speed, long bar materials, and precision workpiece processing. The oil bath feeding machine, which is increasingly widely used both domestically and internationally, can be matched with various processing machine tools to complete automatic feeding work. After the bar material is automatically fed, the machine tool is automatically in a waiting state and informs the operator of the feeding through a warning device. |
| The oil bath feeding machine, which is increasingly widely used both domestically and internationally, can be matched with various processing machine tools to complete automatic feeding work. After the bar material is automatically fed, the machine tool is automatically in a waiting state and informs the operator of the feeding through a warning device. |
| 2. Working principle diagram of CNC lathe oil bath feeding machine |
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4、 CNC lathe oil bath feeding machine - Product advantages
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| Kenli KEL CNC lathe oil bath feeding machine (models: KEL-RKS-18, KEL-RKS-26, KEL-RKS-34, KEL-RKS-42, KEL-RKS-45, KEL-RKS-50, KEL-RKS-65) Excellent advantages: |
| 1. Seismic resistance |
| The damping reaction force of the oil causes the rod material to actively suspend and transform at the center of the material tube. Greatly reduces collisions and friction; Hydraulic power source, low operating noise, and very stable and steep feeding action; Different material pipes are used for materials with different diameters, which makes the gap between the materials and the pipes more reasonable and the feeding machine more stable |
| 2. Anti noise |
| The material selection for the material pipe is high-precision cold-rolled seamless steel pipe (with an error of less than 3 wires) and argon fluorine welding, with a flat shape, ensuring small deformation and high precision; The national founding support type exhaust device can sweep away the air in the hydraulic chamber, making feeding smoother and breaking the previous shortcomings of fast exhaust and frequent leakage. |
| 3. Leak proof |
| Quoting the world's leading connection skills, the hydraulic system of the whole machine adopts PH taper connection method and high-pressure direct insertion connection, and cooperates with well-known hydraulic components to ensure no leakage |
| 4. Anti fouling property |
| The use of gear pumps and oil filters effectively increases the anti fouling ability of the machine body, greatly improving the service life of the machine body and hydraulic oil, and dealing with problems caused by unclean raw materials |
| 5、 CNC lathe oil bath feeding machine - Kenli CNC lathe oil bath feeding machine system features: |
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KEL - The Next Generation Oil Bath Feeding MachineFurther improved its practicality and safety reliability, and made a series of technological improvements, optimizing the material selection, connection structure, exhaust device, filtration device, and push rod rotation device of the body components. This solves various common problems of oil bath feeders, such as vibration, leakage, oil circuit blockage caused by the feeding of the machine body, and jumping caused by the deformation of the contact end between the push rod and the processed material due to long-term rotation of the processed material.
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| (1) Principles of Fluid Dynamics: Anti vibration and Anti wear |
| Hydraulic oil flows through the piston rod and then enters the conduit, providing hydraulic support for the entire length of the rod. When the rod rotates, the hydraulic pressure relatively increases, and the rod will rotate in the center of the material pipe; |
| (2) Stable and reliable processing quality |
| Processing the same batch of parts, on the same machine tool, under the same processing conditions, using the same tools and processing programs, the tool path is completely the same, the consistency of the parts is good, and the quality is stable. |
| (3) High productivity |
| The oil bath feeding machine can effectively reduce the processing time and auxiliary time of parts, and the CNC lathe can increase the spindle speed by 30-50% on the original basis. The rapid movement and positioning of machine parts and high-speed cutting processing reduce the turnover time between semi-finished products and improve production efficiency. |
Features: Automated production line, capable of loading about 30 pieces of material at once, automatic feeding and unloading tail, no need for manual feeding, saving labor, one person can watch 30 machines, safe operation.
Technology: Easy to operate and learn.
Advantages: Can be installed on automatic lathes, cutting machines, centering machines, and CNC lathes. |
| (4) Improving working conditions |
| The oil bath feeding machine is matched with a CNC lathe, which can automatically and continuously process until the processing is completed The operator mainly performs tasks such as program input, editing, loading and unloading parts, tool preparation, observation of machining status, and inspection of parts. The labor intensity is greatly reduced, and the labor of machine tool operators tends to be intellectual work In addition, machine tools are generally enclosed for processing, which is both clean and safe. |
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KEL-RKS-18 CNC lathe automatic feeding machineSuitable for automatic feeding of rod diameters ranging from 5mm to 18mm, with rod lengths up to 3 meters. No noise, vibration, small material, no wear, one person can control multiple CNC lathes, up to 8-10 at most. For irregular shaped bars such as hexagonal bars, customization is available.
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6、 CNC lathe oil bath feeding machine - performance comparison (heavy hammer type simple feeding machine with oil film type feeding machine, oil bath feeding machine)
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Pursuing simple operations, completing them with just one click
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| Heavy hammer type simple feeding machine |
| 1. Unstable feeding, inaccurate feeding, loud noise, material wear, and long tail material. |
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| 2. Small feeding range: mmm-26mm， Suitable for low-speed machining. |
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| 3. Simple structure, affordable price, and easy maintenance. |
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| 4.1500/unit, low investment cost, high workshop noise, employee has resigned. |
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| Oil film feeder |
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| 1. Stable and precise feeding. |
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| 2. Low noise and no material wear. |
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| 3. Short tail material. |
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| 4. Large feeding range: 5mm-45mm |
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| 5. Suitable for high-speed machining. |
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| 6. The structure is complex and the price is expensive. |
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| 7. Complex professional maintenance is required. |
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| 8.48000 yuan/unit, high investment cost, low workshop noise, employees like to work, employees need professional training to operate. |
| Oil bath feeder |
| 1. Integrated with electro-hydraulic linkage, the oil bath feeder is a lathe feeder with a hydraulic system as its core, mainly composed of a hydraulic station and a bar feeding pipe. The hydraulic station provides working power, the piston rod pushes the material forward, and the feeding pipe serves as the feeding channel. |
| 2. This machine is suitable for various automatic lathes and CNC lathe models |
| 3. Replacing the lathe only takes 3 seconds. |
| 4. Processing rod diameter 4MM-46MM, length 50MM-3000mm |
| 5. Can ensure any machining accuracy |
| 6. Residual materials are pushed out from the front and equipped with anti-collision knife devices |
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| 7. The diameter and length of the rod can be adjusted arbitrarily |
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| 8. Simple structure, flexible operation, long service life, body length of about 3900mm |
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| 9. This feeding machine can be equipped with a CNC lathe to feed long bar materials for processing, and can also be used for post positioning, with an accuracy guarantee of within 0.03mm. |
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| 10. During the processing of long materials, avoid the occurrence of twisted materials, scrap materials, and ensure that there are no worn materials. |
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| 11. Automatic feeding of long bar materials is also suitable for automatic lathes and CNC lathes, which can completely replace manual feeding and processing of table lathes and instrument lathes. It has fast speed, high processing accuracy, and saves a lot of labor. |
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| 7、 The reasons for choosing Kenli CNC lathe oil bath feeding machine are as follows: |
| 1. Long production history - over 10 years of production, more durable, stable, and long-lasting |
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| In over 10 years of production and use, we have found that using a vertical combination of motors and oil pumps is more durable, stable, and long-lasting. Some manufacturers, in order to reduce costs, choose a horizontal combination, and when using a small amount of overflow valve, it is prone to adverse phenomena such as unstable feeding. |
| 2. Sales Cases - Multiple Cases, Wide Regional Coverage |
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3. Successful Cases - Multiple successful cases, high coverage, and wide regional distribution
| 3. Production process and management improvement - the company's quality policy and quality objectives are rigorous and perfect |
Company Quality Policy:
Adhere to technological and management innovation, continuously improve the quality of products and services, and meet the requirements of customers and laws and regulations.
Company quality objectives:
The installation and use stability rate of the feeding machine product is 100%;
The pass rate of one-time inspection between product processes is over 95%;
The product quality meets customer satisfaction, with a customer satisfaction rate of over 98%.
According to the basic principles of quality management - process approach, the company's quality management system is divided into four major processes:
1. Management responsibility process
This process determines the company's quality policy and objectives, and forms a document; Establish a company quality organization structure and clarify mutual relationships; Specify the responsibilities, authorities, and interrelationships of management, execution, and verification personnel related to quality; The fundamental goal of the company is to achieve and enhance customer satisfaction.
2. Resource management process
Human resources and production facilities are the guarantee for the effective operation of the quality management system and the foundation for product realization. This process manages and controls the above two types of resources.
3. Product implementation process
This process effectively controls various factors and links that affect product realization through product planning, customer related processes, design and development, procurement, production and service provision, measurement and monitoring device control, in order to achieve product quality goals and requirements.
4. Measurement, analysis, and improvement process
This process specifies the management content and requirements for internal audit, process monitoring and measurement, product monitoring and measurement, non-conforming product control, data analysis, corrective and preventive measures to meet customer requirements and achieve continuous improvement.
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| 8、 How to install the oil bath CNC lathe feeding machine? |
| How to install the oil bath CNC lathe feeding machine? |
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| How to install the oil bath CNC lathe feeding machine?? Teach you how to install an automatic bar feeder! It only takes eight steps to complete, and you can easily install it yourself! |
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| CNC machine tool automatic bar feeding machine |
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Materials to be prepared before installation
① High toughness nylon wire with a diameter of at least 6 meters, ranging from 0.5 to 1mm;
② Iron wire with a diameter of 0.5 to 1mm, at least 6 meters;
③ A ruler of 15CM is sufficient;
④ One set of hexagonal wrenches;
⑤ An impact drill with a Φ 14mm drill bit;
⑥ Expansion screws M14, 8 pieces;
⑦ One set of electrical tools for connecting electricity;
⑧ 46 # hydraulic oil 40L.
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| Step 1: The quality of the installation of the entire feeding machine depends on the position of the centerline. The center height of the main pipe should be consistent with the center height of the lathe spindle, and the concentricity between the main pipe and the lathe spindle should be ± 0.3; |
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Step 2: Adjust the front and rear supports of the feeding machine to the same height, and then place them at the rear of the machine. The rubber sleeve of the oil return bucket (Figure 1) is about 100mm away from the lathe, the center of the front support (Figure 2) is 900mm away from the lathe (recommended distance 850-950), and the center of the rear support (Figure 3) is 2500mm away from the front support. Install the feeding machine main pipe on the front and rear supports;
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Step 3:Remove the M6 screw at the tail of the feeding machine main pipe, thread the iron wire through the main pipe and the lathe spindle, pull the nylon wire through the lathe spindle and feeding machine main pipe, fix the nylon wire near the lathe end in the center of the chuck, and tighten and fix the nylon wire at the tail of the feeding machine
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Step 4: Adjust the tail bracket of the feeder to position the nylon wire at the center of the spindle hole tail of the machine tool;
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Step 5: Adjust the front bracket of the feeding machine to position the nylon wire at the center of the front end of the feeding machine main pipe;
| Step 6: After repeatedly calibrating the center position of the nylon wire and confirming that it is correct, fix the four holes at the bottom of the front and rear brackets with expansion screws; |
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Step 7: After fixing the front and rear brackets, calibrate the center position of the nylon wire again. If the center position changes, adjust the adjustment rod of the front and rear brackets to calibrate it. After confirming that it is correct, the wire can be removed. Install the M6 screw on the tail of the feeder;
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Step 8:After completing the above, you can install the oil pipeline (Figure 6) and external accessories such as power supply. Finally, check them all together and if there are no problems, the installation is complete!
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