Osaka Precision Machinery Co., Ltd., JapanGear measuring machine

JapanOSAKAGear measuring machine

Osaka Japan(OSAKA)Precision is a professional manufacturer of gear measuring instruments, established in1951Year, is a pioneer and leader in global gear measurement technology; Osaka Gear Company has developed Japan's first gearCNCFully automatic gear measuring instrument.

At present, there are various models of gear measuring instruments that are suitable for different tooth shapes. Large ones such as Mitsubishi Heavy Industries' large mechanical gear measuring instruments, medium and Toyota, Honda, Mitsubishi and other automotive manufacturers' gearbox measuring instruments, as well as small ones used in digital cameras such as Nikon and Canon, all use Osaka Precision Mechanical Gear Measuring Instruments.

Osaka Gear Measurement has a high market share in Japan90%For a long time, as a leading guarantee of precision manufacturing technology in Japan, the Japanese government has provided huge research and development funding support to Osaka Gear Measuring Instrument Company to ensure that Osaka Gear's measurement technology can maintain its leading position in the world.

Osaka Precision Machinery Co., Ltd., JapanCLP-15SGear measuring machine-Fully automatic small module

answerRapid and fully automatic measurement of tooth profile, tooth orientation, pitch, eccentricity, etc. of sintered alloy or resin gears commonly used in electronic machines, precision machinery, etc.Due to the fact that measurement and data analysis are all completed through computer systems, highly reliable and accurate data can be obtained. Additionally,Osaka Precision MachineryCorresponding software development can also be carried out for users' special needs.

Technical Parameter

Measurement items: tooth profile and tooth orientation errors of spur gears and helical gears

Tooth profile and tooth direction error of internal gears

Various tooth pitch errors (adjacency, single tooth, cumulative tooth pitch error), tooth groove deviation

Modulus:0.2~3mm

Number of teeth:350

Gear outer diameter: maximum Φ130mm

Base circle diameter:0Φ100mm

Tooth width: maximum200mm

Bite line length: ±50mm

Tooth inclination angle:0°~±65°

Gear shaft length:0~300mm(Special specifications:0~500mm）

Gear weight: maximum20Kg

characteristic

·High persistence and improved measurement accuracy

The top priority is to consider the stability of the machinery, and to ensure high accuracy, perform "scraper machining" on the necessary sliding rod of the measuring machine.

·Shorten the measurement time and further improve efficiency

By seeking the optimization of power transmission, a higher speed of mechanical action has been achieved. In addition, by re evaluating the mechanical measurement action, the measurement cycle has been shortened without reducing the measurement accuracy.

·Improve maintainability

The interface conversion device and peripheral devices are designed to be replaceable on a unit component basis to ensure that in the event of a malfunction, they can be quickly restarted with minimal replacement.

·giveWindowsUsed in conjunction to improve operability

Due to the adoption ofWindowsMake the operation as convenient as operating a computer.

Osaka Precision Machinery Co., Ltd., JapanCLP-35Gear measuring machine

Fully automatic measuring equipment for gears, tooth profiles, tooth orientations, and tooth pitches applied to high-precision power transmission devices

·High durability and high precision

By using high-quality materials and maximizing humanized design, high durability and precision have been achieved. In terms of design, our company is a global gear manufacturerISOCommittee members provide users with world-class high-precision products. In terms of various track accuracies, we have one of the few flat manufacturing engineers in Japan, providing users with products with world-class flatness for each slide rail. Excellent materials, design, and high-precision component manufacturing have created outstanding products with high quality and long lifespan.

·Direct drive mode

The driving mode is different from previous products, controlled by a servo motor system. The friction coefficient is extremely low, the accuracy and operating speed are greatly improved, and the measurement time is greatly reduced. The rotary drive system adopts a built-in motor to meet the requirements of high-speed measurement.

Technical Parameter

Measure the profile and orientation errors of straight and helical teeth in the measurement project

Tooth profile and tooth orientation error of internal teeth

Various pitch errors (adjacent, individual, cumulative), radial runout

Measurement modulusm0.5~12

Measure the number of teeth10~500

Measure the outer diameter of the gear Maximum Φ350mm

Measure the basic circle diameter 0Φ300mm

Measurable tooth width maximum400mm

Tooth profile measurement tangent length ±120mm

Measure the tilt angle0°~±65°

(Optional) ±65°~±90°

Measure the length of the gear shaft 50~600mm

(Optional)50~800mm

Measure the weight of gears maximum150kg

Measure the smallest unit 0.0001mm

Osaka Precision Machinery Co., Ltd., JapanCLP-65Gear measuring machine

A fast and fully automatic measuring machine for the tooth profile, tooth direction, pitch, and eccentricity of gears commonly used in high load power transmission devices such as transmissions. Continuous measurement, subdivision measurement, comparison before and after heat treatment of multi-stage gears, 3DOutput and other functions are available in standard software. In addition, for customers' special requirements, the maximum outer diameter of the gear that can be measured is850mm(There are a variety of software options available for users to choose from)

Technical Parameter

Measurement items: tooth profile and tooth orientation errors of spur gears and helical gears

Tooth profile and tooth direction error of internal gears

Various pitch errors (adjacency, single tooth, cumulative pitch error), radial runout

Modulus:0.5~20mm

Number of teeth:10~500

Gear outer diameter: maximum Φ650mm

Basic circle diameter:0Φ600mm

Tooth width: maximum400mm

Bite line length: ±200mm

Tooth inclination angle:0°~±65° (optional): ±65°~±90°

Gear shaft length:50~400mm

Optional:50~800mm

Gear weight: maximum100Kg

Minimum unit of measurement:0.0001mm

characteristic

·High persistence and improved measurement accuracy

The top priority is to consider the stability of the machinery, and to ensure high accuracy, perform "scraper machining" on the necessary sliding rod of the measuring machine.

·Shorten the measurement time and further improve efficiency

By seeking the optimization of power transmission, a higher speed of mechanical action has been achieved. In addition, by re evaluating the mechanical measurement action, the measurement cycle has been shortened without reducing the measurement accuracy.

·Improve maintainability

The interface conversion device and peripheral devices are designed to be replaceable on a unit component basis to ensure that in the event of a malfunction, they can be quickly restarted with minimal replacement.

·giveWindowsUsed in conjunction to improve operability

Due to the adoption ofWindowsMake the operation as convenient as operating a computer.

Osaka Precision Machinery Co., Ltd., JapanHYB-35gear measurementmachine

Osaka Precision Machinery Co., Ltd., JapanHyB-65gear measurementmachine

HYB-35It is a comprehensive gear measurement center launched by Osaka Precision Machinery Co., Ltd., which can automatically measure the tooth profile, tooth direction, and tooth pitch of spiral bevel gears and hypoid gears. The measurement method is similar to the testing of parallel axis gears, so it can accurately detect small ripples in hyperbolic gears (or spur bevel gears). Simply follow the prompts on the monitor to easily complete the steps of measuring the surface of hyperbolic gears, data analysis, and storage.

HYB-35The gear measurement center adheres to the high precision and stability characteristics of Osaka Precision Gear Measurement Center. In addition to all the functions of traditional gear measurement centers, Osaka Precision has also made a globally unique technological innovation to achieve quantitative quality control of the tooth profile error of quasi hyperbolic spiral bevel gears, which was difficult to solve using the rolling meshing spot test method in the past. Quality control management is completed at high speed and high precision, just like involute gear detection. The instrument uses linear measurement instead of point measurement to align the tooth surface of hyperbolic spiral bevel gears. It controls gear accuracy by capturing small shape errors that cause noise and vibration, and can also simulate and analyze the meshing and contact conditions of gear teeth.

HYB-35gearMaximum measurementOuter diameter:330mm

HyB-6gearMaximum measurementOuter diameter:630mm

Hardware configuration (including host):

1） Measuring needle (technical specifications such as measurement modulus can be selected according to customer requirements)

2）Upper center, lower center

3）Expansion type spindle (specific specifications depend on the size of the workpiece measured by the customer)

4）WORKscrewdriver

5）DetectorDEW-1A

6）Tools (specialized tools for replacing measuring needles, etc.)

7）Personal Computer(High configurationDELLcomputer)

8）17Inch LCD display

9）Color printer

10）Computer printer placement table

11）Shock absorber plate and baffle

12）Gear measurement program (including comparison output before and after heat treatment)DIN3960/3962;AmericaAGMACustom tolerance;ISO；JISSpecification)

13）Precision table (one in English and one in Japanese)

14）User manual (three parts each in Chinese and English)

15）Automatic measurementmastergear

16）Automatic origin fixture

17）Testmandrel

18）Constant voltage device (input)220V, output100V）

19）Non power outage voltage device

20）Measuring needle for internal gears (see details)24Needle specifications)

21）Knife sleeve for measuring internal gears

22）Workbench (three jaw chuck)

23）Computer swivel chair

Measurement software functionality

·Measurement of cylindrical gear parameters

·Worm measurement

·Turbine measurement

·Rack measurement

·Rolling cutter measurement

·Measurement of gear planer

·Shaving knife measurement (including measurement of tooth profile, tooth direction, and pitch)

·Spur gears and helical gearsOBDcount

·Deviation correction of spur gears and helical gears

·Analysis of various unknown specifications of spur gears and helical gears

·Create busbar measurement

·Measurement data management software

·Simulation of tooth contact conduction error（AMTECCompany System)

·Quantitative quality control of bevel gear tooth orientation error

·Linear measurement of bevel gear tooth surface

·Simulation analysis of gear tooth meshing and contact condition