All terrain and all working condition pipeline intelligent detection platform system

All terrain and all working condition pipeline intelligent detection platform systemIt is an intelligent detection specialized equipment equipped with an industrial grade high-resolution color camera unit, motion posture detection unit, intelligent control image recording and processing terminal, auxiliary strong lighting source, and high-precision counting cable winding device, using a dual power mechanism of dual lead spiral propulsion and ducted fan wind propulsion as the mounting platform.

All terrain and all working condition pipeline intelligent inspection platform (equipped with duct fan wind module)

Real time image detection and data analysis processing are suitable for complex working conditions such as high water level, thick sludge, and excessive debris that cannot be operated by conventional wheeled pipeline inspection robots in the operation of drainage pipeline inspection. It is suitable for municipal drainage pipelines, box culverts, culverts, culverts, rivers, and other complex working environments with high water level and high sedimentation (more than 1/2 of sewage in sewage pipelines; severe sludge deposition, up to 30-40cm; unclear pipeline direction, inability to find inspection wells, or distances between inspection wells up to 100m or more).

The equipment has the following characteristics:

• Low resistance ship shaped structureStructure, high-strength carbon fiber bracket, exquisite and beautiful appearance
• Double helix propulsion+wind turbine propulsion power mechanism
• Adopting industrial grade high-resolution color camera unit
• High precision counting cable winding device, automatic cable counting and cleaning
• The protection level reaches IP68, the explosion-proof level is IK10, and the reliability of use is high
• Portable intelligent terminal, convenient for on-site use
• The operating software is easy to operate, with a user-friendly interface that allows for personalized adjustments according to user needs.

System composition:

• Robot platform equipped with ducted fan pneumatic module

Main technical parameters:

1It can achieve amphibious work on the platform, using dual lead screw propulsion and can be equipped with ducted fan wind modules.

2Ventilation module of ducted fan: using 120 all metal ducted fan, current of 120A, thrust ≥ 9kg

3Power performance: Dragging force ≥ 200kg, infinitely variable speed, maximum travel speed up to 40m/min, maximum crawling distance up to 200m;

4Straight offset: less than 5% of the straight distance;

5Turning ability and obstacle crossing ability: can translate or turn in place inside the pipeline, can flexibly avoid obstacles inside the pipeline, and has a maximum climbing ability of 30 °

6Anti rollover warning function: Built in attitude sensor with an accuracy of ± 1%, real-time monitoring of platform attitude

7Lighting: Stepless dimming high brightness LED x 2

8Size: Length x Width x Height=600 x 400 x 300 (mm)

9Protection level: IP68

10Power supply: DC 24V

11Total power: 600W

• Industrial grade high-resolution color camera unit

Main technical parameters:

1Pan tilt motion: Continuously rotate horizontally from 0 to 355 ° and vertically from 0 to 170 ° to achieve full section observation

2Performance of pan tilt zoom: Motion speed of 1 °~80 °/s, call preset point speed of 120 °/s

3PTZ auxiliary system: automatically detects the tilt angle of the camera unit and vehicle body, with a correction accuracy of 0.5 °, ensuring that the captured images are always in an upright state; Built in gas pressure sensor

4、 CMOS：1/1.8' Progressive Scan CMOS

5Electronic shutter: 1/25s~1/10000s

6Minimum illumination: Color 0.002Lux, Black and White 0.0002Lux

7Signal to noise ratio: ≥ 50dB(AGC OFF)

8Day night conversion mode: photosensitive detection/video detection/time detection

9Wide dynamic range: ≥ 80dB

10Noise reduction: 3D digital noise reduction

11Lens parameters: optical zoom of 10x, aperture of F1.2

12Variable magnification speed: about 2 seconds

13Focusing: automatic or manual (remote)

14Camera range: 100mm to infinity

15Video compression standards: H.265+/H.265/H.264/MJPEG

16Image settings: adjustable brightness, contrast, saturation, sharpness, and white balance; AWB (Automatic White Balance), AGC (Automatic Gain), AE (Automatic Exposure Control), AIC (Automatic Aperture Correction), OSD overlay, normal image rotation 90 °/270 ° automatic or manual, automatic color to black and other switching modes

17Maximum image size: 2592 × 1520

18Video resolution: 2592 * 1520/2560 * 1920/2048 * 1536/1080P (1920 × 1080)

19Video frame rate:

50Hz:25fps(2592×1520,2048×1536,1920×1080,1280×960,1280×720),50fps(1920×1080,1280×960,1280×720) ;

60Hz:30fps(2592×1520, 2048×1536,1920×1080,1280×960,1280×720),60fps(1920×1080,1280×960,1280×720)

20Video transmission: 5GHz WIFI

21Protection level: IP68，IK10

22Power supply: DC 12V

23Total power: ≤ 15W

3、 High precision counting cable winding device

Main technical parameters:

1Automatic wiring, compatible with different vehicle bodies using standard interfaces, and equipped with cable cleaning brushes to achieve instant cleaning while collecting wires

2Equipped with universal wheels and braking devices for easy movement and fixation; Set emergency stop button to ensure equipment safety

3Adopting special composite zero buoyancy cables, shielded cables have anti-interference performance; Enhanced outer protective layer and sheath, built-in Kevlar tensile fiber, with a tensile capacity of ≥ 200KG, possessing functions such as waterproof, oil resistant, wear-resistant, and corrosion-resistant

4Equipped with an electronic meter, it has a meter reset function and accurately locates the length of cable retraction and extension

5Power supply: DC 48V

1. Power: ≤ 400W

4、 Intelligent display control terminal

Main technical parameters:

1Display: 14 inch high brightness LCD screen visible under sunlight

2Processor: Intel®CoreTM I5Processor, main frequency 2.3Hz

3Memory: 4GB DDR3

4Storage: 256GB SSD solid state drive,

5Port: HDMI interface, USB 3.0 interface, LAN network card port, headphone port, built-in Bluetooth wifi 802.1x

6Battery life: 8 hours

7System: WIN10 64 bit

8Software Function Control: Built in platform control system, tilt angle automatic detection system, safety air pressure detection system and other control functions, which control the front, rear, left and right operation of the vehicle, lens rotation, light brightness adjustment, photography, video recording, file editing, image settings, etc

9Human computer interaction interface: Real time access to equipment status information such as time and date, project name, pipeline diameter, material, testing unit, internal pressure, vehicle operating status, distance, speed, tilt angle, etc. can be obtained through functional buttons. It intuitively displays the real-time operating status of the equipment inside the pipeline, avoiding rollover, viewing inspection videos and images, laser detection defect data, etc., and can be edited, archived, and replayed to achieve on-site defect interpretation, report generation, etc

10Software user management: 8 users, with 3 levels of permission management: Admin、Operator、Guest

11Communication protocol: The HART communication protocol technology mode enhances the safety integrity level of the system through remote diagnosis and system troubleshooting, achieving high-performance bidirectional digital communication

5other

Main technical parameters:

1Overall explosion-proof level of the platform system: Ex Px IIc T4 Gb；

2Waterproof and protection level: IP68，IK10

3Working temperature:- 10-55℃；

4Main structural material: high-strength aluminum alloy+carbon fiber