Equipment Introduction:

This machine is an IVD diagnostic reagent filling and capping machine independently developed by our company. It can simultaneously complete automatic bottle sorting, automatic bottle loading, quantitative filling, automatic capping, capping, and capping sealing actions. This machine adopts a high-precision enclosed cam indexing station imported from Japan, with high precision, reliable operation, and long service life. The divider has a simple structure and does not require maintenance for long-term use. This model of equipment is mainly used for the installation of IVD in vitro diagnostic reagents in the pharmaceutical, biopharmaceutical, and scientific research industries. The machine design is compact and reasonable, with a simple and beautiful appearance, and the filling volume is easy to adjust.

Equipment principle:

This machine is a specialized filling equipment for reagent bottles, capable of automatic bottle sorting, bottle feeding, liquid filling, automatic cap sorting, cap fitting, and screw sealing. The tubes are placed in the bottle sorting device, sorted into columns by the bottle sorting device, and then sent one by one into the dividing plate by the cylinder. The dividing plate moves intermittently in 16 equal parts, and the bottles rotate with the dividing plate; When passing through the filling station, the filling head is filled twice; When passing through the capping station again, the cap will automatically be placed on the bottle mouth; After passing through the capping station, the capping head descends and tightens the cap onto the bottle mouth. The bottles that have been filled and sealed are finally pushed into the labeling conveyor belt by the cylinder, and then sent to the subsequent labeling station. The bottle sorting and capping are completed by a vibrator, the filling is completed by a double headed peristaltic pump, and the labeling and bottle feeding are completed by the conveying motor on the labeling machine. Under the control of PLC, various institutions work together to coordinate and complete various actions.

Equipment features:

1. Using high-precision peristaltic pumps for filling, with high precision and no cross contamination of materials; The structure of the pump adopts a quick connect disassembly mechanism, which is easy to clean and disinfect.

2. Siemens PLC control system, color touch screen display.

3. This machine has the functions of not filling missing bottles and automatic counting.

4. The filling needle is equipped with an anti drip device.

5. When filling, the filling head penetrates into the bottom of the bottle and slowly rises, which can effectively prevent bubbles.

6. Adopting magnetic torque capping head, the capping torque is infinitely adjustable, with constant torque capping function, correcting tilted bottle caps without damaging the caps, and ensuring tight and reliable sealing;

7. The material contact part is made of SUS316L stainless steel, and the overall appearance of the machine is SUS304 stainless steel, fully complying with GMP requirements.

8. This machine can be equipped with a dust cover and a laminar flow hood (FFU) structure, which can achieve filling and sealing in local level 100 environments.

Introduction to bottle (cap) sorting station:

There is a pulse electromagnet under the vibrating disc hopper, which can make the hopper vibrate vertically. The inclined spring plate drives the hopper to oscillate around its vertical axis. The bottles or bottle caps in the hopper rise along a spiral track due to this vibration. During the ascent process, after a series of orbital screening or posture changes, bottles and bottle caps can automatically enter the assembly or processing position in a unified state according to the requirements of assembly or processing. The purpose of its work is to automatically and orderly arrange disordered workpieces in a neat and accurate manner through vibration and transport them to the next process.

Main technical parameters:

Capacity range 1-10ml

Applicable specification reagent bottle

Loading error ≤± 1%

Number of filling heads: Double headed

Number of capping heads, single head

The qualification rate of rotary (rolling) cap is ≥ 99%

Production capacity of 30-40 BPM

Filling method: peristaltic pump flow filling

Power supply 380V/50Hz

Power 1.8 kW

Machine net weight 450kg

Dimensions 1100 * 1000 * 1800mm

Product details: