The fully electric self-propelled trailer series (with guardrails) is a high-quality brand product of "Hongfu". The drive/electric control/handle are all imported from Italy. The product is based on ergonomics theory, introduces and absorbs advanced technology from Europe and the United States, adopts linear design, precision manufacturing, strict testing, and reliable quality.
Compliant with the latest European and American safety system standards, multiple safety devices such as buffering, pressure regulating valves, anti-collision rebound, and emergency stop switches ensure the safety of people and vehicles.
Design with a people-oriented approach, flexible operation, comfort, and strong power.
The lifting and walking are both driven by DC power.
Foldable guardrails ensure personal safety during walking and turning.
Compact and precise frame, small turning radius, can effectively and safely operate in narrow working spaces.
Clean, environmentally friendly, noise free, and durable.

Special specifications can be customized according to customer requirements

1.foreword

Hongfu Forklift is the proprietary flagship brand of Dongguan Junhong Machinery Co., Ltd., originating from the hydraulic series in Taiwan. With over 20 years of professional manufacturing experience and renowned quality, it is deeply trusted and supported by the Taiwanese industry. In 2001, "Hongfu" entered the domestic market with more than 20 years of experience and technology in hydraulic manufacturing in Taiwan, and established a processing, sales, and service center with the business philosophy of "quality first, enthusiastic service, and sustainable operation". Main business: From manual, semi electric to fully electric trailer trucks, forklifts, and oil drum trucks. In line with the corporate spirit of serving the public, Hongfu products serve the operations of various enterprises. When customers are satisfied with the products and services of 'Hongfu', it is our persistent and persistent goal. Sincerely thank you for choosing the 'Hongfu Series Handling Equipment', which will become your most capable assistant in your work.

2.Product characteristics

2.1The meaning of model

Example:HF—D 2 001—A1­A1Without guardrails (can be omitted);A2To bring guardrails

Sequence number: Fork width680mm, fork length1200mm

payload200KG

Fully electric self-propelled trailer truck

Hongfu brand

2.2Main purpose and structural characteristics

Fully electric self-propelled trailer trucks are mainly used for cargo handling operations in factories, warehouses, supermarkets, docks, and other places. Suitable for working on flat and solid road surfaces.

The fully electric self-propelled trailer truck is mainly composed of a hydraulic pump station, a drive motor, a control assembly, a frame assembly, an industrial battery, a charger, etc. The product adopts a flow linear design based on ergonomics and complies with European and American safety system standards.

The hydraulic pump station, drive motor, and control assembly have highly intelligent infinite speed regulation, strong power, and multiple life safety protection devices.

24VIndustrial battery, stable and long-lasting discharge, specifically designed for forklifts.

use24V/35AExternal intelligent high-frequency computer fully automatic charger, with superior energy-saving performance and limited overcharging, and also with each chargeCPVThe performance of automatically detecting the discharge amount and charging based on the discharge amount greatly extends the life of the battery.

The rack adopts a compact and precise fit, with a small turning radius, which can effectively and safely operate in narrow working spaces.

3.Instructions for use and operation

3.1Forward and backward:

a.Rotate the operating arm slightly downwards, release the brake device, and power on the control circuit to start using.

b.Operate the rotary knob on the handle and start moving slowly forward. As the rotation angle of the knob increases, it begins to accelerate and reaches its maximum speed when rotated to the end.

c.Rotate the rotary knob of the operating hand backwards to retract, and it also accelerates with the increase of rotation angle. Rotate it to the end to accelerate to the highest speed.

be careful! Do not change the forward or backward direction arbitrarily while driving. You must wait for the car to stop before changing.

3.2Turning control:

a.This machine controls the turning direction by turning the operating arm. Turning the operating arm to the left means turning left, and turning it to the right means turning right. The turning angle changes with the rotation angle of the steering arm.

b.The sum of the maximum left and right turning angles is175Degree.

be careful! When driving at high speeds, except in emergency situations, do not make sharp turns, otherwise it may cause the loaded goods or personnel to fall off the machine, resulting in injury and loss.

3.3Parking and braking

a.When the acceleration knob is returned to the neutral position, the machine loses its acceleration force and slowly stops.

b.Pushing the operating arm up or down to the bottom will generate a braking effect, and the control circuit will also stop functioning.

be careful! Do not stop or brake suddenly while driving, except in emergency situations, as it may cause the cargo to tip over.

3.4Safety device

To prevent operators from being injured by collisions between their arms and obstacles or walls while driving backwards, there is a red safety button above the operating arm of this machine. When this button is touched while driving backwards, the machine will stop running.

3.5Lifting operation

Press the up button on the operating arm to raise the fork, and press the down button to lower the fork.

3.6Charging Operation

a.Before charging, open the battery box cover to prevent hydrogen gas generated during charging from accumulating inside the battery box and causing danger.

b.Open the battery cover and check if the battery fluid in each pole is at the standard water level. If it is too low, pure water should be added.

be careful! At this time, acidic battery fluid should not be added, as the density of the battery fluid may become too high when fully charged, resulting in the inability to discharge electricity. Mineral water should not be added either, as minerals can react with sulfuric acid to produce color and reduce the battery life. It is also advisable not to add tap water as it contains many impurities that can interact with the battery fluid and affect the battery life to some extent.

c.Disconnect the safety socket between the battery and the control system, insert the safety socket on the battery end into the safety socket of the charger, press the power switch of the charger to start charging. When fully charged, the power will automatically switch on and off.

be careful! The safety socket of the charger must be plugged into the battery end, otherwise it cannot be charged.

d.Under normal charging conditions, it is necessary to8arrive10Hours, but if the battery is completely depleted, it may be necessary12It takes hours to fully charge the battery, so it is important to remember to charge it after work every day and not over discharge it, otherwise it will reduce the battery life.

be careful! When the machine is not in use for a long time, it is also necessary to use it every15Check and charge the battery once a day. If the battery is fully discharged for more than six months, it may experience deep discharge and cannot be used.

e.At least once a month, there should be balanced charging. The current for balanced charging is small, which can evenly distribute the reduced lead on the plates, thereby increasing the performance of the battery. However, it takes a long time to fully charge, so it is recommended to perform this charging on holidays.

f.After charging is complete, cover the battery cover, remove the safety socket on the battery end from the charger, and plug it into the safety socket of the control system to operate the machine.

be careful! Sparks are strictly prohibited during charging, otherwise it may cause hydrogen explosions and pose a risk of injury to personnel and damage to the battery.

4.Precautions during operation

4.1 Pay attention to the direction of travel and maintain clear visibility.

4.2 When carrying goods and blocking the forward line of sight, it should be changed to reverse driving.

4.3 When driving forward, pay attention to the position of the front fork to avoid hitting the cargo.

4.4 When the road conditions are poor, attention should be paid to avoiding bumpy obstacles while driving.

4.5 When reversing, pay attention to pedestrians and objects behind you.

4.6 When at an intersection or when the line of sight ahead is unclear, slow down.

4.7 Do not drive continuously with four splashes and on sloping roads.

4.8 When carrying fluffy goods, they should be tied up well first to avoid scattering during transportation.

4.9 When transporting goods, the center of gravity of the goods should be within the load center of the fork.

4.10 Before starting or lifting, it is necessary to confirm that the items being transported are sufficiently stable.

4.11 Overloading is absolutely prohibited.

4.12 Always pay attention to whether the items being transported are placed steadily, whether they are balanced on both sides, and whether they are on the leftRight imbalance and heavy objects beyond the center of the load can easily cause deformation of the machine and affect operationWe do not guarantee any damages to personnel or equipment caused by flipping during work Compensation liability.

5.Troubleshooting of electronic control system and oil pressure system.

5.1The power distribution system of this machine is divided into two independent systems: walking and lifting. Except for the shared power supply, they are not related to each other. Therefore, the probability of simultaneous failures is very low. If both actions do not work, it can be determined that there is a problem with the battery, charger or power cord. Repeat the process and check according to the cause of the fault, look up the table to find the cause and eliminate it.

5.2The following fault cause checklist is a list of faults that have occurred in this machine or general electric vehicles before. If you still cannot find the cause according to this checklist, please contact the sales manufacturer for assistance.

5.3If the machine malfunctions, first check if the brakes are related, and then check if the battery is charged. The proportion of these two parts' problems to the machine's malfunction is90%above.

5.4After prolonged use of the machine, the brake pads will gradually wear out, increasing the brake clearance and preventing the electromagnetic coil from pulling the pads apart. At this time, the travel is not smooth or even impossible, and there is no sound of the brake jumping off when the operating handle is pressed. When this phenomenon occurs, adjust the brake clearance in real time and do not operate it before the brake is turned on, otherwise the pads will wear out quickly, and the battery coil may also experience accelerated insulation aging due to high temperature caused by friction.

The standard value for brake clearance is0.3MMBalanced adjustment is required.

5.5Adjustment and troubleshooting of brake failure to engage.

Firstly, check the gap between the suction plate and the suction coil. If greater than1MMSevere accumulation of dust on the surface can cause the inability to perform normal suction work. The processing method is as shown in the icon: completely loosen the three fixing bolts, adjust the gap limit screw, and then tighten the fixing bolts. After adjustment, the gap between the suction plate and the suction coil should be within the range of0.25-0.3MMBetween them, as shown in the icon: Three test pieces can be evenly placed for measurement, and finally the dust cover can be put back in place.

Attention: It is necessary to ensure that the gaps around are consistent in order to work properly.

Reminder: If there is serious dust accumulation between the suction plate and the suction coil during the disassembly process, it should be removed and cleaned as a whole. A small amount of cleaning agent or gasoline and diesel can be used to clean the suction surface and suction plate of the suction coil.

Attention: During the disassembly process, seven small springs and four column pins must not be lost and must be reinstalled in their original positions, otherwise it will affect the braking performance. It is forbidden to apply any oil on the brake pad suction pad.

6、 maintenance

1.Good daily maintenance can reduce wear and tear and lower operating costs.

2.The maintenance and repair work should be carried out by qualified technicians.

3.When performing maintenance or repair operations, personnel safety should be the top priority. Dangerous actions are not allowed, and laughter or noise during work should not affect the attention of the staff.

4.The workplace should comply with occupational safety requirements, be equipped with fire-fighting devices, and have good ventilation.

5.The maintenance personnel must perform each task carefully and cautiously to avoid unnecessary losses and injuries caused by negligence.

6.Battery maintenance is the most important aspect of maintenance work, as the lifespan of the battery is related to long-term usage costs. Poor maintenance can reduce the lifespan of the battery and increase usage costs, while the opposite can minimize costs. Therefore, the maintenance of the battery should be carried out with special caution, preferably with a dedicated person in charge. The key points of maintenance are detailed as follows:

1Check if the battery terminals are damaged or loose, and apply butter to prevent oxidation.

2.The battery fluid should be maintained above the electrode plate15to20mmThe optimal solution should be based on the liquid level indicator line on the outside of the battery. If it is reduced, pure water should be added instead of acidic battery fluid or mineral water.

3.Never let the battery fluid fall below the electrode plate, otherwise the exposed lead plate in the air is prone to overheating and peeling, which can reduce the battery life.

4.Adding water should not be too high, otherwise the shaking during walking and the bubbles during charging can easily cause the battery fluid to overflow. In addition to corroding the machine, it can also lead to a decrease in the specific gravity of the battery fluid, resulting in insufficient storage capacity and thus reducing the service life of the battery.

be careful! Reminder: When charging, sparks are strictly prohibited near the machine, otherwise there may be a risk of hydrogen explosion.