The fully automatic 16 head servo plunger filling machine is a newly designed filling machine by our company. This servo plunger filling machine adopts PLC and touch screen automation control, and has the advantages of accurate measurement, stable structural operation, low noise, large adjustment range, and fast filling speed. And for liquids that are prone to volatility, crystallization, and foaming; It can adapt to liquids with strong corrosion to rubber and plastic, as well as high viscosity liquids and semi fluids. Digitally adjust the measurement on the human-machine interface, and set the required measurement for 100ml or 200ml. The touch screen can be easily accessed, and the measurement can be fine tuned with a single head.
Product advantages
1. Design and vacuum suction system to ensure no dripping or leakage during the filling process, and not to contaminate the conveyor chain plate and bottle body. The filling head and cylinder adopt a separate mechanism, which can be disassembled separately and will not cause liquid leakage and damage to the cylinder. Imported Yadeke cylinders are durable and long-lasting, while other sealing and other accessories use standard parts,
Replacement and maintenance are simple and convenient.
2. The whole machine adopts SUS304 stainless steel frame, and the parts in contact with the material are made of 316L stainless steel material, which has good anti-corrosion effect. Outsourced stainless steel and tempered glass door covers seal the body, all using sanitary grade pipes, and all connecting parts using quick connect interfaces.
3. Adopting a submersible filling method, filling is carried out approximately 5-8mm inside the barrel mouth, and the discharge port is designed to avoid the phenomenon of small oil droplets splashing and contaminating the bottle mouth due to fast filling speed. Combined with multi-stage fast and slow filling, it can ensure full speed filling during high-speed filling, and can effectively solve the foam bottle overflow phenomenon when the air pressure is too high for fast filling. It has more variable frequency control, safer and more stable self-protection, and extends the service life of the equipment.
4. Electrical integration and supporting components are all supplied directly by the agent to ensure quality and stable and reliable operation of the entire machine.
5. One click cleaning, pull the piston ring inside the cylinder liner to the release groove, so that the residual material in the cylinder liner and material box flows into the accumulation groove. For easy cleaning or material replacement.
Based on 11 years of research and development experience in filling machines and market feedback, our company has successfully developed a residual free angle filling three-way valve. The three-way valve has a simple structure and reliable performance, with the advantages of long service life, reliable sealing, and no leakage after long-term use.
7. Optimization of filling machine operation program, capable of storing more than 20 sets of formula parameters. When customers fill materials of different specifications and densities, the parameters can be pre-set and stored for one click switching during use, making the operation simpler and more convenient, while reducing the technical requirements for operators.
8. The servo motor drives a stable double screw transmission mechanism, ensuring that the piston movement stroke achieves filling. The ball screw and guide column are installed on both sides, and the ball screw is separately connected to the lifting crossbeam. The replacement of the ball screw is very convenient, and it can be disassembled by one person without disassembling the lifting crossbeam.
The automatic capping line is a new type of automatic production line developed by our company based on absorption technology, which is particularly suitable for filling small and medium dose liquids and locking caps for various circular bottle caps, pump covers, nozzle covers, duckbill covers, and spray guns. Suitable for filling and capping various circular and irregular bottles of different materials and specifications. Microcomputer self-priming peristaltic pump for automatic quantitative and pneumatic positioning filling (lifting filling structure can also be omitted as needed). It has the advantages of smooth filling, simple operation, high-speed packaging, and capping. Widely used in industries such as pharmaceuticals, daily chemical products, beverages, and alcoholic beverages.
The whole machine adopts a microcomputer PLC electronic fiber optic sensor control system, which ensures stable operation of the whole machine. The high-speed operating system is controlled by an operating interface, which is easy to operate, practical, efficient, and has fast and stable output counting power. It has a wide range of applications and can be used for various sizes of round bottle labeling and conveying roller rolling bottle bodies, making the labels more firmly attached. The front and rear sections can be connected for use.