Fully automatic liquid fertilizer production equipmentclassification

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Fully automatic liquid fertilizer production equipmentEquipment Description

Anhui Xinyuan has launched a complete set of production equipment for liquid fertilizers since 2013, including processes such as automatic metering and batching, mixing and blending, sedimentation and filtration, and quantitative filling. In 2014, Xinyuan launched an environmental protection project to turn waste into treasure, turning biogas slurry into fertilizer and solving the problem of biogas slurry pollution.

The microbial fermentation process is mainly divided into 5 steps. 1. Liquid storage: After pre-treatment, the biogas slurry is sent to the raw material tank, and after storage, it is sent to the fermentation tank; 2. Inoculate fermentation, the biogas slurry enters the fermentation tank, inoculates specific beneficial organisms, and is thoroughly stirred and mixed. After the liquid stays in the fermentation tank, it is sent to the ingredient tank; 3. Nutrient ingredients need to be added to the biogas slurry according to strict process procedures to ensure that the quality of fertilizers meets national standards; 4. Store the liquid, add nutrients to the liquid and send it to the finished product tank. After storage, send it to the packaging tank; 5. Packaging, automatic filling of finished liquid fertilizers.

workflow

raw material- Reactor - Transfer pump - Double filter/grinding - Storage tank - Transfer pump - Filling machine - Capping/capping - Transfer

Performance characteristics

1. The system adopts PLC automation program control, automatically proportioning according to the prescribed formula, greatly saving labor costs and waste caused by manual ingredient errors

2. The temperature and time of material boiling can be automatically controlled

3. The system equipment is equipped with a sewage discharge mechanism for easy cleaning after production

4. This machine is made of corrosion-resistant 304 stainless steel material, and special materials can be optionally equipped with 316 stainless steel

Main technical parameters

1. User interface: DN65 material inlet pressure<0.6Mpa;

2Outer diameter of canning head:ф 40mm；

3. Applicable bottleneck: Small 140 * 200 * 320mm; Large 260 * 290 * 500mm;

4. Filling range: 5-30kg;

5Measurement accuracy:± 0.2% (note: filling accuracy depends on the viscosity of the material and the continuity and stability of material supply);

6. Packing speed: ≤ 250 barrels per hour (5kg);

7. Gas source pressure: 0.6-0.7 megapascals;

8. Gas consumption: 120L/min;

9. Power supply:~380 volts, 30 hertz

10. Total power: 1.6KW

11. Weight: approximately 1000kg;

12. Dimensions: 8700 * 1350 * 230mm (length * width * height)

Introduction to fully automatic water-soluble fertilizer packaging products

The XYG-L series fully automatic liquid water-soluble fertilizer packaging machine is suitable for various types of liquid fertilizers such as liquid water-soluble fertilizers, liquid foliar fertilizers, etc. It can automatically complete the entire automatic packaging process of quantitative filling, folding bag making, packaging sealing, printing batch number, production date, adding easy to tear mouth, cutting or combining bags, product counting, etc; Adopting the pneumatic plunger pump volumetric measurement method, it is particularly suitable for sealing packaging materials that are prone to wire drawing and dripping; This packaging machine can pack materials ranging from 500 grams to 10 kilograms. The bag length can be adjusted, and when multiple packaging specifications and bag widths are required, multiple sets of molding machines with different packaging specifications can be purchased according to the packaging specifications and weight of the bag, in combination with different material conveying pumps. It can achieve automatic quantitative filling and packaging of objects at high temperatures, effectively improving production efficiency and avoiding secondary pollution caused by bacterial invasion. This packaging production equipment embodies our company's successful technical experience in the automatic packaging industry over the years, draws on valuable feedback and suggestions from a large number of users, continuously improves and updates, and mass produces fully automatic sauce packaging production equipment that reaches the advanced level in China. This machine has the characteristics of high measurement accuracy, fast packaging speed, no sealing pollution, anti material filling and drawing dripping, and beautiful bag shape.

　　Fully automatic water-soluble fertilizer packaging process flow

The materials to be packaged are injected into the hot and cold tanks (including automatic mixing device). The rotor pump automatically pumps the materials to the high-level mixing tank (controlled by the mixing tank level). The XY-YG sauce filling machine automatically measures and fills according to the set weight. The XY series automatic packaging machine automatically forms bags. The packaging machine completes automatic sealing and cutting. The finished product packaging is transported to the manual packing station by the finished product conveyor

　　Fully automatic water-soluble fertilizer packaging form

Four sided sealing, optional three sided sealing and back sealing