1. Automatic Analysis System for Fully Automated Pore Analysis

Mainly used for analyzing the casting porosity of aluminum alloys and cast iron. It is also applicable to pore analysis of other materials.

The system consists of multiple automatic control components. Including: optical microscope, 3-axis electric stage (supporting multiple high-precision electric stages), electric turntable controller, automatic photography system, fully automatic pore analysis software, etc.

Fully automated inspection and analysis process: automatic scanning of the entire sample, automatic photography, automatic identification, statistics, and analysis of pores, automatic pore analysis, and automatic generation of professional analysis reports;

High precision electric table:

2. Auto Scan, Support Multiple Scanning Area

Support multiple scanning methods: rectangular area, circular area, etc; Meet various application needs;

3. Multiple Automatic Focus Algorithm

Supports multiple focusing modes: compensating focusing, tracking focusing, manual focusing, EFI focusing, etc. Adopting the latest focusing algorithm to ensure clear images even when the sample is not flat enough;

4. Automatic Camera and Field Position

Automatic photography and photo saving during the collection process, with real-time progress status visible; Store photo information in the database for easy retrieval;

Provide a field of view image browsing function, which can achieve functions such as field of view positioning, backtracking, and re taking photos.

5. Professional Testing Standard

A porosity measurement system for metal castings used in the automotive industry that complies with Volkswagen VW/PV standards in Germany. Easy to operate, accurate and reliable measurement results. Support inspection standards from manufacturers such as Volkswagen PV6097/VW50097/BMW/Mercedes Benz/General Motors. Custom inspection classification data can be customized according to user specific requirements, which is well compatible with factory standards, custom standards, and other situations. Support defining technical specifications and outputting evaluation results.

6. Automatic recognition and classification of pores

Particles Automatic Identification and Classification

The system automatically identifies pores, automatically calculates pore parameters, and automatically determines the size of the worst pore location. The measurement results include parameters such as pore content, maximum pore size, and minimum pore spacing. Support pore analysis of materials such as cast aluminum, cast zinc, and cast iron, support graphite screening or content deduction, and automatically eliminate the influence of graphite in cast iron on measurement.

7. Professional field of view selection

Strictly follow the standard selection method for reference planes, such as VW50097 PV6097。 Supports reference surface types such as squares, circles, triangles (isosceles, right angles, arbitrary), and custom sized rectangles. For power components and static load-bearing components, select the optimal effective area.

Automatic Casting Pore Analysis System

1. Highly integrated automated system

Fully integrate imported microscopes, imported digital equipment, and imported XYZ-3-axis electric scanning tables; Project management and process operation.

2. Automatic scanning

Automatically scan the entire sample. Support multiple scanning methods: rectangular area, circular area, etc; Support scanning of irregular samples; Meeting the detection needs of various standards and users greatly improves work efficiency.

3. Auto focus

Supports multiple focusing modes: compensated focusing, manual focusing, EFI focusing, etc. Adopting the latest focusing algorithm to ensure clear images even when the sample is not flat enough.

4. Automatic photography

Automatic photography, automatic photo saving, and real-time visibility of progress status; Store photo information in the database for easy retrieval; Provide a field of view image browsing function, which can achieve functions such as field of view positioning, backtracking, and re taking photos.

5. Support multiple detection standards

A porosity measurement system for metal castings used in the automotive industry that complies with Volkswagen VW/PV standards in Germany. Easy to operate, accurate and reliable measurement results. Support inspection standards from manufacturers such as Volkswagen PV6097/VW50097/BMW/Mercedes Benz/General Motors. Custom inspection classification data can be customized according to user specific requirements, which is well compatible with factory standards, custom standards, and other situations. Support defining technical specifications and outputting evaluation results.

6. Professional selection of measurement reference planes

Strictly follow the standard selection method for reference planes, such as VW50097 PV6097。 Supports reference surface types such as squares, circles, triangles (isosceles, right angles, arbitrary), and custom sized rectangles. For power components and static load-bearing components, select the optimal effective area.

7. Automatic recognition and classification of pores

The system automatically identifies pores, automatically calculates pore parameters, and automatically determines the size of the worst pore location. Support pore analysis of materials such as cast aluminum, cast zinc, and cast iron, and support graphite screening or content deduction. The measurement results include parameters such as pore content, maximum pore size, and minimum pore spacing. Manual photo analysis and automatic scanning analysis are compatible, and can be freely switched according to different samples.

8. Professional pore analysis report

A professional pore analysis report, including an overview map, the shape and position of the reference plane, etc., is generated according to different standards to produce corresponding professional reports.