Composition of complete equipment for sauce filling production line:

This filling assembly line equipment has the characteristics of stability, reliability, high automation level, longer service life compared to similar products, simple maintenance, strong coordination and coherence of various equipment in the entire line, and reasonable design of the entire line. The system structure adopted by the filling equipment meets the needs of mass production and integrated production.

Introduction to the complete set of equipment for sauce filling production line:

Equipment 1: Automatic disc bottle feeding machine

Equipment Introduction

This bottle sorting machine is manually placed on a circular turntable, which rotates to continuously feed the bottles into the conveyor belt and into the filling machine for filling. Easy to use, low noise, fast bottle sorting speed, and simple operation are essential components.

Technical Parameter

1. Applicable bottles: round or hexagonal bottles (able to stand securely),

2. Bottle sorting ability: meets the production needs of the host

3. Power supply: 220V 50HZ

4. Power: 0.2KW

5. Dimensions: 900 × 1100 × 1100 (can be customized with your company's products)

Equipment 2: Fully automatic drum bottle washing machine

Introduction to Bottle Washing Machine

This machine is mainly suitable for cleaning the inside and outside of glass bottles of various shapes, using alternating flushing of two water and one air (tap water, ionized water, oil-free compressed air) Make the bottle meet the production process requirements and perform functions such as initial drying of the bottle. This machine can be used online or standalone. This equipment complies with GMP requirements.

Characteristics of bottle washing machine:

1. Unique and compact structure, reasonable cleaning process

2. After washing, the bottle has high cleanliness and low water consumption

3. Easy to operate and maintain

4. The exterior material is made of SUS304 stainless steel, which is easy to maintain

5. This equipment fully complies with GMP requirements

Technical parameters:

1. Applicable specifications: 100-500ml

2. Production capacity: 20-50 bottles/minute

3. Gas source: 15m3/h, 0.4-0.8Mpa

4. Power supply: 380/220V/50Hz

5. Water consumption: 0.6-1 t/h

6. Machine weight: 500 kg

7. Dimensions: 1200 * 900 * 1400mm

Equipment 3: Fully automatic glass bottle dryer

equipment introduction

This machine is suitable for drying and sterilizing glass bottles and other glass containers, as well as baking in industries such as food. The transmission of this machine mainly adopts stainless steel or stainless steel mesh belt and air filtration, which are used for the production of different materials. The speed can be adjusted according to different requirements. The electric heating element options of this machine use milky white quartz glass tubes as heating elements, which have high coefficient, low energy consumption, heating zone, cooling zone, and other areas with a temperature range of 50-300 ℃. Except for the frame, all parts of this machine are made of stainless steel material, and the insulation material is made of aluminum silicate fiber with good insulation performance. It is the choice for industries such as pharmaceuticals, food, and daily chemical products.

Main technical parameters

1. Power supply: 380v/220V/50Hz

2. Heating power: 24-30kw

3. Motor power: 1.1kw

4. Heating temperature: Room temperature -300 degrees (temperature adjustable, controllable)

5. Work ability:>3000 bottles/hour (adjustable conveyor belt speed)

6. Dimensions: 6000mm × 1500mm × 2000mm (length can be customized according to needs)

Equipment 4: Fully automatic six head sauce filling machine

Product Introduction:

This series of filling machines adopts the principle of piston cylinder drive and is suitable for filling viscous sauces such as chili sauce, bean paste, chili sauce, mushroom sauce, etc. with particles and high concentration in seasonings. The filling rotary valve can be customized and enlarged according to customer materials to meet the filling needs of different customers' materials. Equipped with a horizontal mixing hopper, it maximizes the uniformity of materials and the absence of oil and sauce separation during the filling process. This device greatly shortens the filling distance from the feeding hopper to the filling head in design, overcoming the disadvantage of large filling errors in materials with high oil content (such as chili oil containing sesame seeds) during the filling process, where some bottles have more oil and some bottles have more sauce.

characteristic:

A、 The filling machine has been improved and designed based on the reference of similar products. The sauce drip proof and leak proof filling head does not contaminate the bottle mouth and body during the filling process, making it convenient for subsequent capping and labeling processes.

B、 The filling machine adopts a horizontal pushing method, which shortens the distance from the feeding hopper to the filling head, improves the filling speed, and more importantly, solves the problem of difficult filling of materials with high oil content in some bottles due to excessive oil and sauce This greatly improves the filling accuracy.

C、 The feeding device on the horizontal mixing tank adopts radio frequency level automatic control for feeding, so that the material is always kept within a certain range to ensure the filling amount. The non-contact induction method avoids false induction.

D、 The overall filling volume can be adjusted individually, using a ruler display. The filling volume of each head can be adjusted separately, which is convenient and fast.

E、 Adopting PLC programming control, touch based human-machine interface, convenient and fast parameter setting, fault self diagnosis function, and clear fault display at a glance;.

F、 Make the product simpler and more convenient in terms of operation, precision error, installation adjustment, equipment cleaning, maintenance, and other aspects.

G、 The machine is designed to be compact and reasonable, with a simple and beautiful appearance, and easy to adjust the filling volume.

H、 This machine has 6 filling heads, driven by 6 cylinders, making material filling faster.

I、 Using pneumatic components from FESTO in Germany, AirTac in Taiwan, and electronic control components from Delta in Taiwan, the performance is stable.

G、 The material contact parts are made of 316L stainless steel material.

K、 The filling machine adopts South Korean photoelectric device, Taiwanese PLC, touch screen, frequency converter, and French Schneider electrical components.

L、 Convenient adjustment, no bottle filling, accurate filling volume, and counting function.

M、 The filling adopts a motor lifting structure. When filling different specifications, the filling head height can be adjusted directly on the touch screen with one click, without the need for manual positioning and adjustment, making it more convenient.

N. Optimization of filling machine operation program, capable of storing more than 20 sets of formula parameters. When customers fill materials of different specifications and densities, the parameters can be pre-set and stored, and can be switched with one click during use, making the operation simpler and more convenient, while reducing the technical requirements for operators.

O、 The frequency conversion power of the conveyor belt is separated, and both the filling machine and the capping machine use separate frequency conversion power heads, which operate independently and do not interfere with each other. At the same time, they can be adjusted together by the touch screen of the main machine, making synchronization more accurate and stable. The start and stop of the conveyor belt are buffered to ensure smooth transportation and bottle pouring.

P、 The filling host platform adopts a unique inclined oil collection design, making cleaning more convenient and thorough.

Q. The filling adopts a motor lifting structure. When filling different specifications, the filling head height can be adjusted directly on the touch screen with one click, without the need for manual positioning and adjustment, making it more convenient.

Product parameters:

filling volume 100-400G

Speed 2000-2500 bottles/hour (8 heads)

Current 3A

Power supply 380V 50/60Hz

Power 4000W

Air pressure 0.5-0.7MPa

Equipment size 2400 * 1200 * 1800 (mm) (reference size)

Equipment 5: Fully automatic six head vacuum capping machine (including bucket type capping machine)

Equipment Introduction:

This linear vacuum capping machine is developed by Dongtai Machinery in combination with user usage, abandoning the drawbacks of traditional rotary vacuum capping machines. The equipment automatically detects six bottle caps entering the six head vacuum capping machine, and the color display screen of the capping machine will show the capping status in real time. The whole machine is tested at multiple points, and automatically stops when there are no bottles or caps at the inlet, blocked outlet, inaccurate positioning, or bottle body tilting. The vacuum degree achieved by a single capping head can be displayed and adjusted separately!

Technical parameters:

Production capacity: 2000-2500 bottles/hour

Tightening torque: 3-10Nm (adjustable)

Bottle pressure: ≤ 67KPa

Bottle diameter: 45-85mm

Suitable bottle cap: 38-70mm

Bottle height: 30-180mm

Dimensions: 1600 * 740 * 1600mm

Pneumatic components: Yadeke

Chuanming Motor: 750W

Stainless steel plate width: 82.5MM

Belt width: 115mm

Motor power: ≤ 0.55KW

Principle and Characteristics:

1. Taiwan Delta PLC control system, human-machine interface, Keyence monitoring point, branded electrical accessories. Adopting 2. Automatic vacuum suction and capping, with a high degree of automation;

3. The torque and vacuum degree of the screw cap can be set as needed to ensure that the vacuum degree meets the standard;

4. Suitable for various round bottle caps, with strong compatibility;

5. Adopting stainless steel design, each component is easy to adjust;

6. The use of electrical and pneumatic components ensures stable, reliable, and durable performance of the equipment.

Equipment 6: Fully automatic standard round bottle labeling machine

Equipment Introduction:

The technology used throughout the machine is a microcomputer PLC electronic fiber optic sensor control system, which ensures stable and high-speed operation of the entire machine; The operating system adopts an operating interface control, which is easy to operate, practical, efficient, and has a production counting function; The speed of technology is fast and stable; Wide applicability, suitable for labeling circular bottles of various sizes; Adhesive rolling bottle body, making the label more firmly attached; Optional connections can be used for the front and rear sections.

Technical Parameter

Voltage specification: AC220V 50/60HZ single-phase

Energy consumption power: 300W

Dimensions: 2000 (L) × 700 (W) × 1270 (H) mm

Labeling speed: 30-60 bottles/min (labeling speed 3.5m/min)

Material conveying direction: left to right or customized

Whole machine weight: 200KG

Labeling accuracy: ± 1mm (excluding errors between the object being labeled and the label itself)

Applicable bottle type: round bottle

Applicable container range: outer diameter 16-120 mm, height 35-300 mm

Applicable label range: height 15-200mm, length 23-300mm