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Cleanliness detection system
workThe cleanliness of the surface of the itemworkThe service life of the item isverySignificant impact, cleanliness analysisdoThe recently developed quality control measures have become increasingly popular among relevant industriestradeofheavySee.passThe method of manually analyzing particle size on filter paper using a unified single field of view has been developedBeing panoramicchartimageImaging Technology Institutereplaceclearcleandegreeimage analysis systemCollectingusebeforeAdvanced image algorithm, combined with scanning tablecanQuickly complete scanning and imaging of the entire filter paperAnd thenClear analysis can be performed based on the analysis criteria selected by the usercleanConduct a quick analysis of the degree.
system function
1、According to the basic principles of ISO16232, accurately detect impurities in the filter membrane.
2Apply filter paper with a diameter of 47 millimeters (or less)automaticscanningautomaticphotograph. Automatically detect impurities in the captured images
Quantity, size, shape and other parameters.
3Based on the grayscale difference between the reflection and sub light of impurities in the image, it provides the most direct way to determine and judge metal and non-metal particles
Reference data and images.
4Accurately classify fibers and non fibers based on different aspect ratios
5According to ISO16232 and customer defined standards, automatically generate professional cleanliness ratings and analysis reports.
6Review function，Users can control the repositioning of the loading platform to their desired locationtargetregion.
Software Features
1Image paintingPainting function
canTo chooseChooseReduce the ratio column and observe in real-timelargeAny image in the picturelandPartial enlarged view of the square，You can also observe the entire image.
2Image calibration
Calibrate the image based on optical magnification to provide a measurement reference for image measurement.
3Select analysisregion
According to the userDifferent regions need to be selected for analysis.
4MoveState setting analysis threshold.
5. One click navigation
By clicking on one click navigation, users can complete the cleanliness test step by step according to the software settings.
6. Multiple testing standards
Support standards such as ISO16232; Support user-defined rating criteria; Fibers can be statistically analyzed.
7. PollutantanalysisCalculation and Editing
The system automatically recognizes particles and counts them，Automatically analyze particle categories.provideFunction of connecting or segmenting images.
Parameters of electric scanning table
The electric scanning table of the microscope is an essential component for cleanliness testing, which realizes the motor drive of the X and Y axes and can be operated by a joystick
The movement of computer control platforms.
Electric stage parameters
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system composition
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Stepper motor drives mechanical stage, controller, and operating handle
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Controller power input
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AC 220V, 50-60Hz, power 30VA
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Controller communication interface
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RS232
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Controller dimensions
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Width 300 * Height 120 * Depth 230 (mm)
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Controller weight
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2.8Kg
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Mobile station panel size
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140*140（mm）
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Electric stage X/Y movement range
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X50*Y50（mm）
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step
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X. Minimum 0.4um in Y direction
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Repetitive accuracy
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X. Y direction ± 2um
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Stepper motor parameters
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Power consumption 5.7W, rotor inertia 27gcm2 Step angle of 1.8 degrees
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Operation method
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Manual, remote control handle motor drive, computer program control
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