Detailed Parameters
1Equipment Name: Rotating Basket Spray Cleaning Machine
IIModel:FWA-3000TPM
IIIEquipment usage:
3.1 Cleaning objects: ball and needle rollers.
3.2 Cleaning Capability: Workstation style spray cleaning, basket rotation speed8circle/minute The speed is adjustable.
4Equipment Description:
4.1 Cleaning machine description:
4.1.1 The whole machine and the parts in contact with the medium are made of stainless steelPVCWaiting for rust proof materials.
4.1.2 The design of this machine fully considers the characteristics of complex part shapes, and adopts a workstation style spray cleaning, rinsing, and drying; Beneficial for improving the efficiency of product oil removal.
4.1.3 This system adopts a workstation type rotating spray cleaning, with stainless steel drum rotating spray. The loading is completed by the operator, and the unloading is also completed by the operator.
4.1.4 Use an oil mist collection system on the tank of the spray cleaning machine to effectively solve the problem of excessive water mist in the tank.
4.2 Project delivery time: subject to the contract provisions.
4.3 Project Process:
4.3.1 Working temperature:RT.
4.3.2 Rotation speed:8circle/minVariable frequency adjustable, workstation style cleaning structure,
4.3.3 Capacity Calculation: Each rotation of the basket can clean the ball or needle rollers5-10Each basket, the cleaning time for one basket is determined based on your company's experience, approximately20One basket per minute.
4.3.4 Loading method: manual. Loading and unloading methods.
4.3.5 Loading and unloading height:1100mm(Convenient for manual loading and unloading, and confirmation during design approval). Except for loading and unloading, all other actions are automatically completed by the spray cleaning machine and its auxiliary devices.
4.3.6 Spray cleaning machine cleaning process:
|
NO. |
process |
medium |
method |
heating power |
Pump power |
remark |
|
1 |
Manual feeding |
/ |
/ |
/ |
/ |
|
|
2 |
Spray cleaning |
water+detergent |
spray |
6KW |
1100W |
|
|
3 |
Spray rinsing |
water+rust inhibitor |
spray |
6KW |
1100W |
|
|
4 |
Hot air drying |
high-pressure blower |
hot wind |
3KW |
400W |
|
|
5 |
Manual cutting |
/ |
/ |
/ |
/ |
4.4 Project Energy Consumption:
4.4.1 Types of Current and Voltage:
4.4.2 The project adopts a three-phase five wire power supply method.
4.4.3 Voltage:380V±10%.
4.4.4 Frequency:50Hz±5%.
4.4.5 Power: Approximately20KW.
5、 Safety and Protection:
5.1 The equipment design complies with the latest international and domestic safety protection standards.
5.2 Separate protection shall be provided for moving parts and units such as oil, gas, liquid, wires, cables, etc.
5.3 The equipment has complete power-off protection and safety protection devices.
5.4 Noise during stable operation of equipment ≤80dB.
5.5 Height3mThe operation, maintenance and other work platforms at the above locations are equipped with protective barriers.
5.6 The equipment is equipped with an emergency stop switch, installed in a convenient location for emergency operation, and is colored red.
5.7 The equipment is equipped with a safety operation manual, and dangerous areas are marked with text and danger graphics.
5.8 All equipment and facilities meet the requirements of ergonomics and minimize the labor intensity of workers as much as possible.
5.9 The relevant workstations of the equipment are designed with oil resistant maintenance doors.
5.10 The main transmission part of the equipment is designed with a stainless steel outer cover, which is fixed in a movable manner for easy maintenance and upkeep!
6、 Description of basket type spray cleaning machine.
6.1 Cleaning process:
The basket type spray cleaning machine directly pours the workpiece into the basket for cleaning. After the workpiece is installed, the operator only needs to press the start button, and the cylinder door of the equipment will automatically close. The rotating motor will start working, and the cleaning spray pump will start working. According to the set time, the spray cleaning pump will stop working when the time is up, and the rinsing spray pump will start working. When the time is up, the rinsing spray pump will stop working, and the hot air circulation fan will start blowing hot air to dry the workpiece. When the time is up, the water mist exhaust fan will start pumping water mist. After cleaning is completed, the equipment will sound and light an alarm to prompt the operator to unload the material and clean it with new material.